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Laboratory Open-Cell Nickel Foam, 40 PPI, 100 × 200 × 10 mm, 1/5 pcs
Research-grade laboratory product
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LABORATORY PROCUREMENT SUPPORT
For PPI selection, sheet-dimension confirmation, package support or application-specific configuration review, contact our technical sales team.
E-MAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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Nickel foam sheets require storage in a clean, dry environment to prevent contamination and structural damage. The open-cell network is susceptible to collapse from impact or crushing, so careful handling is necessary.
- Storage Conditions: Store the sheets in a clean, dry area and protect the open cellular surface from heavy impact, crushing, and contamination.
- Inspection Before Use: After delivery, check the package condition, sheet dimensions, and visible pore structure before cutting, bonding, or installing the material.
- Cutting and Shaping: Cut or bend the foam using sharp tools to maintain the integrity of the open-cell network.
- Bonding Compatibility: Use bonding methods that do not block the pores to preserve the material's permeability and functionality.
- Environmental Compatibility: Confirm application-critical corrosion, temperature, mechanical, and integration requirements before ordering to ensure suitability.
This procedure describes the basic steps for handling, inspecting, and preparing the nickel foam sheet for laboratory use. Proper handling ensures the open-cell structure remains intact and functional.
- Inspect the foam sheet
Inspect the foam sheet for visible damage, dimensional accuracy, and pore integrity upon delivery. - Store the sheet
Store the nickel foam sheet in a clean, dry environment away from heavy impact and contamination. - Cut the sheet
Cut the sheet to the required dimensions using a sharp blade or shears to preserve the open-cell structure. - Bond or integrate the foam
Bond the foam into the assembly using a method that does not obstruct the open pores.
How does the 40 PPI pore density of this nickel foam balance permeability and surface area for electrode or catalyst support applications?
The 40 PPI (pores per inch) corresponds to a nominal pore pitch of approximately 0.64 mm, creating a regular open network with extensive internal surface exposure. The foam has a porosity range of 60–98% and a through-pore rate of at least 98%, ensuring that gases, liquids, and electrochemical reactants can move through the material while maintaining high surface contact. This balance makes it suitable for battery electrodes, catalyst carriers, and filtration media where both flow and surface area are critical.
Can this open-cell nickel foam be integrated into alkaline electrolysis or fuel-cell assemblies without additional corrosion protection?
Yes, the nickel matrix provides inherent corrosion resistance under acid/alkali conditions, as stated in the product specifications. The foam is listed as fire-resistant and recyclable with temperature resistance ≥500°C and high-temperature capability >1100°C, making it suitable for hydrogen electrolysis, electrocatalysis, and fuel-cell electrode structures. However, users should confirm application-specific corrosion, temperature, and mechanical requirements before ordering.
What storage and handling precautions are necessary to preserve the structural integrity of this 10 mm thick nickel foam sheet?
The sheets should be stored in a clean, dry area and protected from heavy impact, crushing, and contamination to avoid damaging the open cellular structure. After delivery, inspect package condition, sheet dimensions, and visible pore structure before cutting, bending, or bonding. The foam can be cut, bent, and bonded for downstream fabrication, but care must be taken to maintain the open pathways.
The 40 PPI open-cell nickel foam sheet in 100×200×10 mm format provides a high-porosity (≥98% through-pore) three-dimensional network with tensile strength of 8–50 MPa and temperature resistance above 500°C, making it suitable for electrode, filtration, and catalytic applications. The open cellular structure, however, requires careful handling to prevent crushing and contamination during storage and installation.
Positive
- High porosity and through-pore rate: The 60–98% porosity with ≥98% through-pore rate ensures excellent fluid permeability and internal surface area for filtration, catalytic, and electrode applications.
- Thermal and mechanical robustness: With tensile strength of 8–50 MPa and temperature resistance ≥500°C (up to >1100°C), the foam withstands demanding thermal and mechanical environments while being cut, bent, or bonded for integration.
Trade-offs
- Susceptible to impact deformation: The open-cell structure can be crushed or deformed by heavy impact or stacking pressure, requiring careful handling and protective storage to preserve pore geometry.
- Contamination-sensitive surface: The high-surface-area open network readily traps particulates and contaminants, so sheets must be stored in clean, dry conditions and handled with gloves to avoid fouling.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
