Open-Cell Nickel Foam 20 PPI 100×200×3 mm ATOMFAIR®

Price range: $58.00 through $125.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Research-grade 20 PPI open-cell nickel foam sheet, 100 × 200 × 3 mm, with 1.27 mm pore pitch, ≥98% through-pore rate and 60–98% porosity. Order now.

Laboratory Open-Cell Nickel Foam, 20 PPI, 100 × 200 × 3 mm, 1/5 pcs
Research-grade laboratory product
Product Overview

Open-cell nickel foam with 20 PPI is a lightweight, electrically conductive porous-metal sheet built around a continuous three-dimensional nickel skeleton. In this 100 × 200 × 3 mm format, the approximately 1.27 mm nominal pore pitch creates a regular open network with extensive internal surface exposure, allowing gases, liquids and electrochemical reactants to move through the material instead of remaining confined to the outer faces.

The interconnected framework gives the sheet a useful balance of permeability, formability and structural continuity. It can be cut, bent or bonded into laboratory assemblies while preserving the open pathways needed for filtration, catalytic contact, electrode loading and heat transfer. The nickel matrix also makes the foam relevant where electrical conduction, thermal response, corrosion resistance, acoustic attenuation or electromagnetic shielding must be combined with a low-mass cellular structure.

This specification is suitable for evaluating battery and fuel-cell electrodes, nickel-carbon composite electrode structures, catalyst carriers, exhaust and air-purification media, oil-water separation, industrial filtration, hydrogen electrolysis, electrocatalysis, heat-pipe wicks, condenser structures and distillation packing. Select the PPI, sheet dimensions and thickness around the intended flow, surface-area and integration requirements; choose a 1-piece pack for initial evaluation or a 5-piece pack for repeated trials and small-batch assembly.

Technical Specifications
Parameter Specification / Available Values
Atomfair Model AF-N20-12T03
Material Foamed nickel
Product Form Open-cell nickel foam sheet
Cell Structure Homogeneous three-dimensional open-pore network
Pore Density 20 PPI
Nominal Pore Pitch / Approx. Pore Size 1.27 mm
General Pore-Size Capability 0.1–10 mm (5–120 PPI)
General Pore Count per Linear Inch 5–130
Porosity 60–98%
Through-Pore Rate ≥98%
Bulk Density 0.1–0.8 g/cm³
Specific Gravity 0.2–0.3
Sheet Size 100 × 200 × 3 mm
Thickness 3 mm
General Custom Size Capability Up to 500 × 1000 mm
Tensile Strength 8–50 MPa
Compressive Strength ≥250 kPa
Mechanical Strength ≥2–7 MPa
Listed Temperature Resistance ≥500°C
Listed High-Temperature Capability >1100°C
Heat-Transfer Coefficient >3 W/(m²·K)
Package Options 1 pc; 5 pcs
Typical Applications Battery electrodes, catalyst carriers, filtration and separation media, electrochemical processes, heat-transfer structures, acoustic control, vibration damping and electromagnetic shielding
Key Features and Advantages
  • 20 PPI open-cell structure with an approximately 1.27 mm nominal pore pitch.
  • 100 × 200 mm sheet dimensions with a 3 mm nominal thickness.
  • Homogeneous three-dimensional network with 60–98% stated porosity and at least 98% through-pore rate.
  • Stated bulk-density range of 0.1–0.8 g/cm³ and specific gravity of 0.2–0.3.
  • The listed specific gravity is approximately one-quarter that of water, one-third that of wood, one-tenth that of aluminum and one-thirtieth that of iron.
  • Broad-frequency sound absorption and additional sound-insulation capability after suitable treatment.
  • Listed electromagnetic-wave shielding performance is approximately 90 dB with a relatively thin material section.
  • Can be cut, bent and bonded for downstream fabrication and installation.
  • Stable porous structure supports filtration and steady gas or liquid flow.
  • Thermally conductive network supports rapid heating and heat-transfer applications.
  • Fire-resistant, recyclable metallic structure with listed resistance to high-temperature and acid/alkali conditions.
  • Can be processed for interior decorative and functional surface applications.
  • Available as a single sheet for initial evaluation or a 5-piece pack for repeated trials and small-batch assembly.
Application Scope

Suitable for laboratory and engineering evaluations that require a 20 PPI open nickel network in a 100 × 200 × 3 mm format. Application areas include nickel-metal-hydride, nickel-cadmium and fuel-cell positive and negative electrodes; nickel-carbon composite electrodes for lithium batteries; catalyst and exhaust-purification carriers; air purification, oil-water separation and industrial filtration; hydrogen electrolysis, electrocatalysis and electrochemical metallurgy; infrared-burner surfaces and industrial or domestic drying-heater structures; heat-pipe wicks and condenser heat-transfer media; distillation-tower packing; and functional damping, acoustic, vibration-buffering, electromagnetic-shielding, thermal-insulation and decorative structures.

SELECTION GUIDANCE: Confirm PPI, nominal pore pitch, porosity requirement, through-pore rate, sheet length and width, thickness, bulk-density range, operating environment and required quantity before quotation. Confirm application-critical corrosion, temperature, mechanical and integration requirements before ordering.
HANDLING & INSPECTION: Store the sheets in a clean, dry area and protect the open cellular surface from heavy impact, crushing and contamination. After delivery, check the package condition, sheet dimensions and visible pore structure before cutting, bonding or installing the material.
IMPORTANT NOTICE: Custom dimensions are available upon consultation. For a dimensional feasibility review by e-mail, provide the target length, width, thickness, PPI and estimated quantity.
LABORATORY PROCUREMENT SUPPORT
For PPI selection, sheet-dimension confirmation, package support or application-specific configuration review, contact our technical sales team.
E-MAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This nickel foam sheet requires storage in a clean, dry environment to prevent contamination. The open-cell structure must be protected from heavy impact, crushing, and physical damage during handling and installation.

  • Storage Condition: Store the sheet in a clean, dry area to maintain its integrity.
  • Handling Protection: Protect the open cellular surface from heavy impact, crushing, and contamination.
  • Pre-Installation Inspection: Check package condition, sheet dimensions, and visible pore structure before cutting, bonding, or installing.

How does the 20 PPI pore density of this nickel foam influence its suitability for battery electrode applications compared to higher or lower PPI options?

The 20 PPI specification provides a nominal pore pitch of approximately 1.27 mm, which balances surface area exposure with low flow resistance. With a porosity range of 60–98% and a through-pore rate of at least 98%, this structure allows efficient electrolyte wetting and gas evolution while maintaining mechanical integrity (tensile strength 8–50 MPa). For applications requiring higher surface area, the manufacturer offers general pore-size capability from 0.1–10 mm (5–120 PPI), but the 20 PPI variant is specifically suited for battery and fuel-cell electrodes where both permeability and structural continuity are needed.

Is this nickel foam chemically compatible with alkaline electrolytes used in water electrolysis and nickel-metal hydride batteries?

Yes. The product description explicitly lists resistance to acid and alkali conditions, and the application scope includes hydrogen electrolysis, electrocatalysis, and nickel-metal-hydride battery electrodes. The nickel matrix provides corrosion resistance in alkaline environments, and the open-cell structure with ≥98% through-pore rate facilitates electrolyte circulation and gas release.

What are the temperature limits for this nickel foam when used in high-temperature catalytic or heat-transfer applications?

The product specification lists a temperature resistance of ≥500°C and a high-temperature capability exceeding 1100°C. The heat-transfer coefficient is stated as >3 W/(m²·K). These values indicate the foam can withstand typical catalytic combustion and heat-exchanger environments, though the exact upper limit depends on the atmosphere and mechanical loading.

This 20 PPI open-cell nickel foam sheet (100 × 200 × 3 mm) provides a lightweight, highly porous conductive substrate with 60–98% porosity and ≥98% through-pore rate, enabling efficient fluid transport and high surface area for battery electrodes, catalyst carriers, and filtration media. Its thermal stability above 500°C and formability (cut, bend, bond) support integration into high-temperature electrochemical and catalytic lab assemblies, though the low compressive strength (≥250 kPa) requires careful handling to avoid pore collapse and contamination.

Positive

  • High porosity and through-pore rate: Porosity of 60–98% with ≥98% through-pore rate ensures excellent permeability and extensive internal surface area for electrochemical reactants, gases, and liquids, critical for electrode loading and catalytic contact.
  • Thermal and high-temperature stability: Listed temperature resistance ≥500°C and capability >1100°C, combined with a heat-transfer coefficient >3 W/(m²·K), allow use in high-temperature catalytic, electrolysis, and heat-transfer applications without degradation.

Trade-offs

  • Low mechanical strength: With compressive strength ≥250 kPa and tensile strength 8–50 MPa, the foam is structurally fragile; heavy impact, crushing, or excessive force can permanently deform the open-cell network, requiring careful handling and integration.
  • Sensitivity to contamination and environment: The open-cell structure is susceptible to clogging and surface contamination; storage in a clean, dry area and protection from debris are necessary to maintain pore integrity and flow performance.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Package Quantity

1 pcs, 5 pcs

Related Products