Atomfair Automatic Film Coating & Drying Machine Product Information
Model: Atomfair-AFCD-819
Product Overview
This automatic film coating and drying machine is widely used in various high-temperature film coating research, including ceramic films, crystal films, battery material films and special nano films. It is well-adapted to the development of science and technology for film formation under high-temperature conditions in the future.
Key Features
- Large-area uniform heating ensures high-precision temperature uniformity inside the chamber.
- Flat plate coating with motor-driven scraper for stable and adjustable coating speed.
- Adjustable film coating speed; vacuum aluminum plate enables quick placement/removal of copper foil, aluminum foil, etc.; built-in vacuum pump or external vacuum source connection for substrate adsorption without deformation.
- Standard film former with high coating precision and adjustable coating thickness.
- Usable in a glove box, compact in size for space-saving and easy to operate.
- PLC and touch screen control for convenient setting of all parameters.
Technical Specifications
| Parameter Name | Specific Specifications |
|---|---|
| Coating Speed | 0-100 mm/s (adjustable) |
| Maximum Stroke | 250 mm |
| Vacuum Plate | Equipped with vacuum aluminum flat plate |
| Vacuum Plate Dimension | 365mm × 200mm × 30mm (L×W×H) |
| Scraper Adjustable Range | 0.01~3.5 mm |
| Power Supply | 220V/50Hz |
| Machine Weight | 50 KG |
| Overall Dimensions | 500mm × 310mm × 330mm (L×W×H) |
| Additional Configuration | Equipped with heating and drying system |
If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.
This machine requires a stable, level surface and adequate clearance for operation and maintenance. The integrated heating system demands heat-resistant surroundings and proper ventilation to prevent overheating.
- Substrate Adsorption: The vacuum aluminum plate requires a functioning vacuum source (built-in pump or external connection) to hold substrates flat without deformation during coating.
- Coating Thickness Control: The scraper gap must be set within the 0.01–3.5 mm range to achieve the desired wet film thickness, and the gap should be verified before each run.
- Heating System Safety: The heating and drying system must be operated within its rated temperature limits, and the chamber should be allowed to cool before cleaning or maintenance.
- Glovebox Compatibility: When used inside a glovebox, the machine's compact footprint and vacuum plate enable operation, but the external vacuum line and power cable routing must be confirmed to maintain the inert atmosphere.
This procedure covers the standard workflow for preparing and running a coating cycle. It includes substrate mounting, parameter setting, and the coating process.
Required Equipment: Vacuum source (built-in pump or external), Scraper (doctor blade), PLC touch screen control
- Mount Substrate
Place the substrate (e.g., copper or aluminum foil) onto the vacuum plate and activate the vacuum to hold it flat without deformation. - Set Coating Parameters
Use the PLC touch screen to set the coating speed (0–100 mm/s), stroke length (max 250 mm), and scraper gap (0.01–3.5 mm) according to your process requirements. - Apply Coating Material
Dispense the coating material (e.g., slurry or solution) along the leading edge of the substrate, ensuring sufficient volume for a continuous film. - Start Coating Cycle
Initiate the coating cycle via the touch screen; the motor-driven scraper will move at the set speed, spreading the material evenly across the substrate. - Dry the Film
After coating, engage the heating and drying system to remove solvents or binders, maintaining the required temperature and time for the specific film. - Release and Inspect
Turn off the vacuum, remove the coated substrate, and inspect the film for uniformity, thickness, and any defects before further processing.
What is the maximum coating speed and stroke length of the Atomfair-AFCD-819 automatic film coating and drying machine?
The Atomfair-AFCD-819 offers an adjustable coating speed of 0-100 mm/s and a maximum stroke of 250 mm. This allows for precise control over the coating process, suitable for various high-temperature film coating applications.
Can the Atomfair-AFCD-819 be used inside a glove box for air-sensitive film coating applications?
Yes, the Atomfair-AFCD-819 is designed to be usable in a glove box, with a compact size of 500mm × 310mm × 330mm (L×W×H) for easy integration. This enables handling of air-sensitive materials in an inert atmosphere, expanding its applicability in advanced battery and nano film research.
How does the vacuum plate system of the Atomfair-AFCD-819 ensure substrate stability during coating?
The machine features a vacuum aluminum flat plate (365mm × 200mm × 30mm) that enables quick placement and removal of substrates like copper or aluminum foil. The vacuum adsorption holds the substrate flat without deformation, ensuring uniform coating. It includes a built-in vacuum pump or can be connected to an external vacuum source for flexibility.
The Atomfair-AFCD-819 automatic film coating and drying machine integrates a motor-driven scraper with a vacuum aluminum plate and integrated heating/drying system, enabling uniform high-temperature film deposition on flexible substrates like copper and aluminum foil. Its PLC/touch-screen control and adjustable coating parameters make it suitable for R&D in ceramic, crystal, battery, and nano-film applications, though its 220V/50Hz power requirement and 50 kg weight impose specific infrastructure and handling needs.
Positive
- Large-area uniform heating: The chamber's large-area heating system ensures high-precision temperature uniformity, critical for consistent film properties across the substrate in high-temperature coating processes.
- Vacuum plate for substrate stability: The vacuum aluminum plate, with built-in or external vacuum source, holds copper/aluminum foils flat without deformation, enabling precise coating and easy substrate handling.
Trade-offs
- Requires 220V/50Hz power supply: The machine operates on 220V/50Hz, which may not be compatible with standard lab outlets in regions using different voltages or frequencies, necessitating a power converter or dedicated circuit.
- Heavy and bulky for glove box use: At 50 kg and 500mm × 310mm × 330mm, the machine's weight and size may challenge glove box installation, requiring reinforced antechambers or lifting equipment despite its compact design.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
