FREE SHIPPING with $59 or More. New Customer? Inquire for Major Discount & Free Samples! Online Payments & POs Accepted.

ATOMFAIR® one roll of silver shiny aluminum laminated film partly unrolled on a white background.

Aluminum Laminated Film 113μm 200mm×10m Pouch Cell ATOMFAIR®

$89.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Commercial-grade 113 μm aluminum laminated film roll, 200 mm × 10 m, with JIS nylon/Al core, ≥5.0 mm deep drawing, and 180–190 °C sealing. Order now.

SKU: AFMSBKGS054
Category:

113μm Aluminum Laminated Film for Pouch Cell Packaging (200mm × 10m)

COMMERCIAL GRADE · PRODUCTION

Product Overview
High-performance energy storage scaling platforms require absolute environmental isolation barriers, and this premium aluminum laminated film substrate yields excellent electrochemical lifecycle preservation against structural gas evolution loops. Incorporating a specialized 113 μm multi-layer barrier matrix, this pouch cell packaging material integrates a specialized nylon outer core structural layer, a pinned central gas-barrier metal core, and an electrolyte-resistant inner polypropylene film to withstand aggressive organic solvents. Engineered to fulfill stringent laboratory deep drawing mandates, the material supports a flexible cold-forming draw depth matrix of ≥5.0 mm without triggering localized mechanical necking or interlayer delamination faults. Available in standardized 200 mm × 10 m rolled footprints, this uncompromised multi layer battery composite film array accommodates modern automatic punch configurations and manual tooling, serving as a dependable option for academic laboratory research groups, institutional prototyping cleanrooms, and high-reliability pouch cell scaling validation lines.

Technical Specifications
STRUCTURAL LAYER SPECIFICATION MATERIAL STANDARD MATRIX & THICKNESS BOUNDS
Outer Structural Layer Nylon (Conforming to JIS Z1714) | 0.025 mm (±0.0025 mm)
Primary Adhesive Matrix 1 Specialty Polyester-Polyurethane Formulation | 4 – 5 g/m² Coating Distribution
Central Core Gas-Barrier Layer Aluminum Foil Core (Conforming to JIS A8079/A8021) | 0.040 mm (±0.004 mm)
Secondary Adhesive Matrix 2 Polyurethane-Free High-Stability Adhesive | 2 – 3 g/m² Coating Distribution
Inner Thermal Sealing Layer Cast Polypropylene (CPP) Inner Shield | 0.040 mm (±0.004 mm)
Cumulative Composite Thickness 113 μm Nominal Cross-Section Geometry
Cold-Forming Mechanical Limit ≥ 5.0 mm Deep Drawing Limit Capabilities
Thermal Bonding Process Limits 180 °C – 190 °C (Conventional Target) | 200 °C Max Standard Testing Bounds
Moisture & Oxygen Gas Isolation ≤ 200 ppm Transgression Cumulative Window / 5 Years Horizon
Interlayer Interfacial Peel Strength Nylon to Aluminum Matrix ≥ 2 N/15mm | Aluminum to CPP Matrix ≥ 5 N/15mm
Thermal Joint Seal Joint Strength ≥ 29.4 N/15mm Joint Yield (Tested @ 200 °C, 0.2 MPa, 2s Dwell Period)
Total Volatile Carbon Residue < 5 mg/m² Trace Solvent Threshold Control Limits
Internal Surface Friction Coefficient < 1.0 (CPP / CPP Interface Slip Index)
Alternative Catalog Items Explore our complete component catalog for alternative volumetric capacities, high-conductivity polymer separators, aluminum-laminated protective packaging films, or multi-channel battery cycling systems.

Key Features & Advantages
  • High Barrier Performance: Central aluminum layer coupled with a multi-layer composite matrix prevents moisture and oxygen ingress to safely expand pouch cell service lifespan curves.
  • Superior Drawing Formability: Engineered to yield ≥5.0 mm deep drawing capability to support multi-layered stack enclosures without surface tearing or localized layer rupture events.
  • Excellent Electrolyte Resistance: A dedicated inner cast polypropylene liner actively resists chemical corrosion from aggressive lithium salt networks, stopping swelling trends.
  • Stable Heat-Seal Process: Broad operational temperature window delivers clean, high mechanical seal strength (≥29.4 N/15mm) across automated or manual iron tooling systems.
  • Low Residue, High Cleanliness: Trace solvent metrics are held strictly below industry safety parameters, neutralizing risk factors associated with electrolyte cross-contamination.

TECHNICAL COMPATIBILITY & CROSS-REFERENCE: This premium aluminum laminated matrix is processed to meet strict laboratory-grade dimensional metrics, exhibiting identical physical insulation tolerances and moisture transmission curves to standard energy storage research standards. It functions as a highly reliable institutional alternative for research groups presently employing conventional commercial composite specifications, matching baseline structural performance parameters seamlessly.
EXPERIMENTAL APPLICATION & SETUP GUIDE: Our laminated composite is optimized for high-precision electrochemical validation loops. Due to its standard mechanical drawing tolerances, it fits perfectly into mainstream assembly tooling lines. For example, during cup matrix forming steps, this film offers seamless integration with typical pneumatic deep drawing hardware blocks or industrial thermal vacuum side sealing equipment without demanding custom intermediate adjustments.
OPERATIONAL COMPLIANCE NOTICE: Recommended sealing variables require calibration: set jaw parameters to 180 °C – 190 °C under a constant force boundary of 0.15 – 0.25 MPa with a 1 – 3s duration dwell cycle. Do not exceed the material physical cup forming boundaries to insulate the internal metallic layer from fracture faults. Store rolls in a secure, cool room isolated from high humidity and vaporous organic chemical agents. Our manufacturing chains conform fully with environmental verification tracing structures, and modules are processed through verified logistics channels.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: INQUIRY@ATOMFAIR.COM
Manufacturer: PRODUCTION DIVISION · ADVANCED ENERGY STORAGE DIVISION
Brand: INDUSTRIAL TESTING HARDWARE
Specifications are representative and subject to change without notice. For the latest version and compliance certificates, contact official sales channel.

This document specifies the environmental, processing, and storage constraints for the 113μm multi-layer aluminum laminated film used in pouch cell packaging. Adherence to these limits prevents interlayer delamination, moisture ingress, and mechanical fracture during assembly and storage.

  • Thermal Sealing Parameters: The heat-sealing jaw must be set to 180–190°C at 0.15–0.25 MPa with a 1–3 second dwell to achieve adequate bond strength without degrading the inner polypropylene layer.
  • Deep Drawing Limit: The cold-forming depth must not exceed the material's ≥5.0 mm cup forming limit to prevent interlayer delamination and fracture of the aluminum core.
  • Storage Conditions: Unused rolls must be stored in a cool, low-humidity environment isolated from organic solvent vapors to maintain moisture barrier performance and prevent contamination.

This procedure outlines the correct sequence for calibrating heat-seal parameters, forming pouches, and storing the film to ensure reliable assembly and long-term barrier integrity. Follow these steps to avoid material failure and maintain electrochemical performance.

Required Equipment: Thermal heat-sealing machine, Pneumatic deep drawing press, Low-humidity storage cabinet

  1. Set sealing temperature
    Set the heat-sealing machine temperature to between 180°C and 190°C.
  2. Adjust clamping pressure and dwell
    Adjust the clamping pressure to 0.15–0.25 MPa and set the dwell time to 1–3 seconds.
  3. Form pouch cup
    Form the pouch cup using the pneumatic deep drawing press, ensuring that the depth does not exceed the material's forming limit of 5.0 mm.
  4. Seal pouch opening
    Seal the pouch opening using the calibrated heat-sealing parameters to achieve a joint strength of at least 29.4 N/15mm.
  5. Store film rolls
    Store unused film rolls in a cool, low-humidity environment isolated from organic solvent vapors to preserve barrier properties.

How does the 113 μm composite thickness balance barrier performance against the ≥5.0 mm deep drawing capability for high-capacity pouch cell designs?

The 113 μm multi-layer structure, comprising a 40 μm aluminum core sandwiched between nylon and cast polypropylene layers, achieves a moisture and oxygen transmission limit of ≤200 ppm cumulative over five years while enabling a cold-forming deep draw depth of ≥5.0 mm without interlayer delamination or necking. This trade-off supports high-capacity pouch cells that require both robust environmental isolation and the ability to accommodate stacked electrode geometries without mechanical failure.

Is this aluminum laminated film compatible with standard pneumatic deep drawing and thermal side sealing equipment without requiring custom tooling modifications?

Yes, the film is engineered to integrate seamlessly with mainstream assembly lines; the product description states that during cup matrix forming it fits into typical pneumatic deep drawing hardware blocks and industrial thermal vacuum side sealing equipment without demanding intermediate adjustments. The standardized 200 mm × 10 m roll format and stable heat-seal window of 180–190 °C further ensure direct compatibility with conventional automated punch configurations and manual tooling.

What storage and handling conditions are required to preserve the low moisture transmission and electrolyte resistance of this laminated film?

Rolls must be stored in a secure, cool room isolated from high humidity and vaporous organic chemical agents, as specified in the operational compliance notice. The film achieves ≤200 ppm cumulative moisture and oxygen ingress over five years under proper storage, and the inner cast polypropylene liner resists aggressive lithium salt electrolytes—but exceeding recommended humidity or temperature can compromise barrier integrity and accelerate degradation of the polyurethane adhesives.

This 113 μm aluminum laminated film offers a robust multi-layer barrier structure with ≥5.0 mm deep drawing formability, making it suitable for high-performance pouch cell packaging. However, its thermal sealing parameters and storage requirements demand careful adherence to achieve optimal results.

Positive

  • High barrier performance against moisture and oxygen: Central aluminum layer and multi-layer composite matrix prevent moisture and oxygen ingress, extending pouch cell service lifespan with ≤200 ppm cumulative transgression over 5 years.
  • Superior deep drawing formability without delamination: Engineered to achieve ≥5.0 mm cold-forming draw depth without localized necking or interlayer delamination, enabling reliable multi-layered stack enclosures.

Trade-offs

  • Critical thermal sealing parameter sensitivity: Optimal seal strength (≥29.4 N/15mm) requires tight control of temperature (180–190°C), pressure (0.15–0.25 MPa), and dwell time (1–3s); deviations can compromise seal integrity.
  • Storage sensitivity to humidity and organic vapors: Rolls must be stored in a cool, dry environment isolated from high humidity and vaporous organic chemicals to prevent degradation of the aluminum layer or adhesive matrices.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Related Products