Open-Cell Copper Foam Sheet 40 PPI 10 mm Research ATOMFAIR®

Price range: $75.00 through $165.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Research-grade open-cell copper foam sheet, 40 PPI, 100 × 200 × 10 mm, 50–80% porosity and ≥98% through-pore rate. Available in 1 or 5 pcs. Order now.

Laboratory Open-Cell Copper Foam, 40 PPI, 100 × 200 × 10 mm, 1/5 pcs
Research-grade laboratory product
Product Overview

Open-cell copper foam with 40 PPI provides an interconnected porous-metal structure in a 100 × 200 × 10 mm sheet. Its nominal pore pitch is approximately 0.64 mm, offering a clearly defined cellular specification for laboratory selection and engineering integration.

The material is a foamed copper sheet with a stated porosity of 50–80%, a through-pore rate of at least 98% and a bulk-density range of 0.1–0.8 g/cm³. This combination preserves the continuous open network required for high internal surface exposure while retaining the thermal and electrical characteristics associated with the copper framework.

The open copper network can be evaluated for electrode frameworks and current-collection structures, catalyst-support assemblies, heat-transfer and heat-dissipation components, filtration and water-purification media, acoustic attenuation and electromagnetic-shielding structures, and fluid-pressure buffering devices. Selection should be based on PPI, sheet dimensions, thickness, package quantity and the intended integration method.

Technical Specifications
Parameter Specification / Available Values
Atomfair Model AF-C40-12T10
Material Foamed copper
Product Form Open-cell copper foam sheet
Cell Structure Interconnected open-pore network
Pore Density 40 PPI
Nominal Pore Pitch 0.64 mm
General Pore-Size Capability 0.1–10 mm (5–120 PPI)
Porosity 50–80%
Through-Pore Rate ≥98%
Bulk Density 0.1–0.8 g/cm³
Sheet Size 100 × 200 × 10 mm
Thickness 10 mm
Package Options 1 pcs; 5 pcs
Typical Applications Electrode frameworks, catalyst supports, thermal management, filtration, acoustic attenuation, electromagnetic shielding and fluid-pressure buffering
Key Features and Advantages
  • 40 PPI open-cell structure with an approximately 0.64 mm nominal pore pitch.
  • 100 × 200 mm sheet dimensions with a 10 mm nominal thickness.
  • Interconnected pores with a stated through-pore rate of at least 98%.
  • Stated porosity range of 50–80% and bulk-density range of 0.1–0.8 g/cm³.
  • Copper framework supports thermal-transfer and electrical-conduction applications.
  • High internal surface exposure supports electrode, catalyst-carrier, filtration and acoustic-control evaluations.
  • Available in 1-piece and 5-piece package quantities.
Application Scope

Suitable for laboratory and engineering evaluations that require a 40 PPI open copper network in a 100 × 200 × 10 mm format. Relevant uses include nickel-zinc battery and electric-double-layer-capacitor electrode structures, copper-containing wastewater recovery electrodes, catalyst and photocatalytic air-purification carriers, motor and electronic-component heat-transfer parts, filtration and water-purification media, acoustic attenuation, electromagnetic shielding and pressure-instrument buffering components.

SELECTION GUIDANCE: Confirm PPI, nominal pore pitch, porosity requirement, through-pore rate, sheet length and width, thickness, bulk-density range and required quantity before quotation. Confirm any application-critical pore geometry and integration requirements before ordering.
HANDLING & INSPECTION: Store the sheets in a clean, dry area and protect the open cellular surface from heavy impact, crushing and contamination. After delivery, check the package condition, sheet dimensions and visible pore structure before cutting, bonding or installing the material.
IMPORTANT NOTICE: Custom dimensions are available upon consultation. For a dimensional feasibility review, provide the target length, width, thickness, PPI and estimated quantity.
LABORATORY PROCUREMENT SUPPORT
For PPI selection, sheet-dimension confirmation, package support or application-specific configuration review, contact our technical sales team.
E-MAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

The copper foam sheet must be stored in a clean, dry environment to prevent contamination and oxidation. The open-cell structure is susceptible to mechanical damage from heavy impact, crushing, and surface contamination, requiring careful handling and inspection before any processing or installation.

  • Environmental Storage: Store the sheet in a clean, dry area to avoid moisture absorption and contamination that could compromise the open-cell network.
  • Mechanical Protection: Protect the open cellular surface from heavy impact, crushing, and any physical deformation that could collapse the pore structure.
  • Pre-Processing Inspection: Inspect the package condition, sheet dimensions, and visible pore structure before cutting, bonding, or installing the material.

Proper handling and inspection of the copper foam sheet ensures the integrity of the open-cell structure before integration. The following steps outline the recommended procedure upon receipt and prior to processing.

  1. Inspect Upon Delivery
    Inspect the package condition, sheet dimensions, and visible pore structure immediately after delivery.
  2. Store in Clean Area
    Store the copper foam sheet in a clean, dry area to prevent contamination and moisture exposure.
  3. Protect from Damage
    Protect the open cellular surface from heavy impact, crushing, and any physical deformation during handling and storage.

What is the significance of the ≥98% through-pore rate in the 40 PPI copper foam for electrode applications?

The ≥98% through-pore rate ensures that virtually all pores are interconnected and open to the surface, maximizing internal surface area exposure. This is critical for electrode frameworks and catalyst supports where high surface contact with electrolytes or reactants is required. The source states that the through-pore rate is at least 98% and lists electrode frameworks and catalyst supports as typical applications.

Can this 40 PPI copper foam be used as a current collector for nickel-zinc batteries?

Yes, the 40 PPI open-cell copper foam is suitable for nickel-zinc battery electrode structures. The source explicitly lists 'nickel-zinc battery… electrode structures' under application scope. The copper framework provides electrical conduction and the open-cell structure supports electrolyte penetration and active material loading.

What storage and handling precautions are required for the 10 mm thick copper foam sheet?

The sheets should be stored in a clean, dry area and protected from heavy impact, crushing, and contamination. Before cutting, bonding, or installing, inspect the package condition, sheet dimensions, and visible pore structure. These precautions are specified in the product's handling and inspection section.

This 40 PPI open-cell copper foam sheet (100×200×10 mm) provides a high-porosity (50-80%) interconnected copper network with ≥98% through-pore rate, suitable for electrode frameworks, catalyst supports, and thermal management applications. The low bulk density (0.1-0.8 g/cm³) and open-cell structure require careful handling to avoid mechanical damage.

Positive

  • Precisely defined cellular geometry: 40 PPI with ~0.64 mm nominal pore pitch provides a well-characterized open-cell structure for reproducible laboratory integration into electrode, catalyst, or thermal management assemblies.
  • High internal surface exposure: Porosity of 50-80% and ≥98% through-pore rate ensure a continuous open network that maximizes surface area for electrochemical, catalytic, and filtration evaluations.

Trade-offs

  • Mechanical fragility of open structure: Low bulk density (0.1-0.8 g/cm³) and delicate cellular walls require protection from heavy impact, crushing, and deformation during handling, cutting, or installation.
  • Storage and contamination sensitivity: Must be stored in a clean, dry area and protected from surface contamination; any debris or moisture trapped in the pores can compromise performance in subsequent laboratory use.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Package Quantity

1 pcs, 5 pcs

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