Open-Cell Nickel Foam 20 PPI 200×200×20 mm ATOMFAIR®

Price range: $120.00 through $435.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Research-grade 20 PPI open-cell nickel foam sheet, 200 × 200 × 20 mm, with 1.27 mm pore pitch, ≥98% through-pore rate, and 60–98% porosity. Order now.

Laboratory Open-Cell Nickel Foam, 20 PPI, 200 × 200 × 20 mm, 1/5 pcs
Research-grade laboratory product
Product Overview

Open-cell nickel foam with 20 PPI is a lightweight, electrically conductive porous-metal sheet built around a continuous three-dimensional nickel skeleton. In this 200 × 200 × 20 mm format, the approximately 1.27 mm nominal pore pitch creates a regular open network with extensive internal surface exposure, allowing gases, liquids and electrochemical reactants to move through the material instead of remaining confined to the outer faces.

The interconnected framework gives the sheet a useful balance of permeability, formability and structural continuity. It can be cut, bent or bonded into laboratory assemblies while preserving the open pathways needed for filtration, catalytic contact, electrode loading and heat transfer. The nickel matrix also makes the foam relevant where electrical conduction, thermal response, corrosion resistance, acoustic attenuation or electromagnetic shielding must be combined with a low-mass cellular structure.

This specification is suitable for evaluating battery and fuel-cell electrodes, nickel-carbon composite electrode structures, catalyst carriers, exhaust and air-purification media, oil-water separation, industrial filtration, hydrogen electrolysis, electrocatalysis, heat-pipe wicks, condenser structures and distillation packing. Select the PPI, sheet dimensions and thickness around the intended flow, surface-area and integration requirements; choose a 1-piece pack for initial evaluation or a 5-piece pack for repeated trials and small-batch assembly.

Technical Specifications
Parameter Specification / Available Values
Atomfair Model AF-N20-20T20
Material Foamed nickel
Product Form Open-cell nickel foam sheet
Cell Structure Homogeneous three-dimensional open-pore network
Pore Density 20 PPI
Nominal Pore Pitch / Approx. Pore Size 1.27 mm
General Pore-Size Capability 0.1–10 mm (5–120 PPI)
General Pore Count per Linear Inch 5–130
Porosity 60–98%
Through-Pore Rate ≥98%
Bulk Density 0.1–0.8 g/cm³
Specific Gravity 0.2–0.3
Sheet Size 200 × 200 × 20 mm
Thickness 20 mm
General Custom Size Capability Up to 500 × 1000 mm
Tensile Strength 8–50 MPa
Compressive Strength ≥250 kPa
Mechanical Strength ≥2–7 MPa
Listed Temperature Resistance ≥500°C
Listed High-Temperature Capability >1100°C
Heat-Transfer Coefficient >3 W/(m²·K)
Package Options 1 pc; 5 pcs
Typical Applications Battery electrodes, catalyst carriers, filtration and separation media, electrochemical processes, heat-transfer structures, acoustic control, vibration damping and electromagnetic shielding
Key Features and Advantages
  • 20 PPI open-cell structure with an approximately 1.27 mm nominal pore pitch.
  • 200 × 200 mm sheet dimensions with a 20 mm nominal thickness.
  • Homogeneous three-dimensional network with 60–98% stated porosity and at least 98% through-pore rate.
  • Stated bulk-density range of 0.1–0.8 g/cm³ and specific gravity of 0.2–0.3.
  • The listed specific gravity is approximately one-quarter that of water, one-third that of wood, one-tenth that of aluminum and one-thirtieth that of iron.
  • Broad-frequency sound absorption and additional sound-insulation capability after suitable treatment.
  • Listed electromagnetic-wave shielding performance is approximately 90 dB with a relatively thin material section.
  • Can be cut, bent and bonded for downstream fabrication and installation.
  • Stable porous structure supports filtration and steady gas or liquid flow.
  • Thermally conductive network supports rapid heating and heat-transfer applications.
  • Fire-resistant, recyclable metallic structure with listed resistance to high-temperature and acid/alkali conditions.
  • Can be processed for interior decorative and functional surface applications.
  • Available as a single sheet for initial evaluation or a 5-piece pack for repeated trials and small-batch assembly.
Application Scope

Suitable for laboratory and engineering evaluations that require a 20 PPI open nickel network in a 200 × 200 × 20 mm format. Application areas include nickel-metal-hydride, nickel-cadmium and fuel-cell positive and negative electrodes; nickel-carbon composite electrodes for lithium batteries; catalyst and exhaust-purification carriers; air purification, oil-water separation and industrial filtration; hydrogen electrolysis, electrocatalysis and electrochemical metallurgy; infrared-burner surfaces and industrial or domestic drying-heater structures; heat-pipe wicks and condenser heat-transfer media; distillation-tower packing; and functional damping, acoustic, vibration-buffering, electromagnetic-shielding, thermal-insulation and decorative structures.

SELECTION GUIDANCE: Confirm PPI, nominal pore pitch, porosity requirement, through-pore rate, sheet length and width, thickness, bulk-density range, operating environment and required quantity before quotation. Confirm application-critical corrosion, temperature, mechanical and integration requirements before ordering.
HANDLING & INSPECTION: Store the sheets in a clean, dry area and protect the open cellular surface from heavy impact, crushing and contamination. After delivery, check the package condition, sheet dimensions and visible pore structure before cutting, bonding or installing the material.
IMPORTANT NOTICE: Custom dimensions are available upon consultation. For a dimensional feasibility review by e-mail, provide the target length, width, thickness, PPI and estimated quantity.
LABORATORY PROCUREMENT SUPPORT
For PPI selection, sheet-dimension confirmation, package support or application-specific configuration review, contact our technical sales team.
E-MAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

Store the nickel foam sheet in a clean, dry area to prevent contamination and moisture absorption. Protect the open cellular structure from heavy impact, crushing, and debris to maintain pore integrity.

  • Storage Environment: Store the sheet in a clean, dry area with minimal dust and moisture exposure.
  • Mechanical Protection: Protect the open cellular surface from heavy impact, crushing, and contamination during handling and storage.

How does the 20 PPI pore density affect the balance between permeability and mechanical strength for electrode applications?

The 20 PPI structure with approximately 1.27 mm nominal pore pitch provides a balance of permeability and structural continuity. The foam has a tensile strength of 8–50 MPa and compressive strength ≥250 kPa, with porosity 60–98% and through-pore rate ≥98%. This combination supports gas/liquid flow while maintaining mechanical integrity for electrode loading.

Is this nickel foam compatible with alkaline battery electrolytes and high-temperature hydrogen electrolysis conditions?

Yes, the nickel matrix offers resistance to acid/alkali conditions and listed temperature resistance ≥500°C with high-temperature capability >1100°C. The open-cell structure with ≥98% through-pore rate is suitable for hydrogen electrolysis and electrocatalysis applications as stated in the application scope.

What are the recommended methods for cutting and bonding this 20 mm thick nickel foam without damaging the pore structure?

The foam can be cut, bent, and bonded for downstream fabrication. The source advises protecting the open cellular surface from heavy impact, crushing, and contamination during handling. Specific cutting methods are not detailed, but the material's formability allows standard sheet metal cutting tools; bonding should preserve open pathways.

Open-cell nickel foam sheet with 20 PPI pore density provides a high-porosity, electrically conductive, and thermally stable porous metal network suitable for electrochemical electrodes, catalyst supports, and filtration media, but requires careful handling due to limited mechanical strength.

Positive

  • High through-pore rate and porosity: With ≥98% through-pore rate and 60–98% porosity, the material ensures excellent fluid permeability and electrochemical reactant accessibility, critical for electrode and filtration applications.
  • Combined thermal and electrical conductivity with high-temperature stability: The nickel matrix provides electrical conduction, a heat-transfer coefficient >3 W/(m²·K), and temperature resistance ≥500°C (up to >1100°C), enabling use in catalytic and electrochemical environments.

Trade-offs

  • Low mechanical strength: Tensile strength ranges from 8 to 50 MPa and compressive strength is only ≥250 kPa, making the foam vulnerable to deformation or damage under mechanical load or impact during handling and integration.
  • Low bulk density and specific gravity: With bulk density of 0.1–0.8 g/cm³ and specific gravity of 0.2–0.3, the material has low mass per volume, which may limit structural rigidity in high-pressure or high-flow setups.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Package Quantity

1 pcs, 5 pcs

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