Description
ATOMFAIR BCS-841 AUTOMATIC COIN CELL CRIMPER (0-1.5 TON)PROGRAMMABLE INDUSTRIAL BATTERY HARDWARE
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or customized equipment quotations.
EMAIL: INQUIRY@ATOMFAIR.COM
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR
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This device generates up to 1.5 tons of compressive force and must be operated with appropriate safeguards to prevent mechanical injury. Store in a dry, clean environment at ambient temperature to protect electrical and hydraulic components.
- Electrical Safety: Disconnect power before performing any maintenance or cleaning.
- Mechanical Hazard: Keep hands clear of the crimping area during operation to avoid crush injuries.
- Hydraulic System: Inspect hydraulic fluid levels regularly and check for leaks to ensure consistent pressure delivery.
- Environmental Storage: Store the crimper in a dry, dust-free environment with ambient temperature between 15-25°C.
Follow these steps to initialize a crimping cycle and ensure operator safety. The procedure covers setup, pressure programming, and die alignment.
Required Equipment: Modular die sets (CR16, CR20, CR24, CR30), Safety gloves, Touchscreen interface
- Inspect and power on
Inspect the crimper for any visible damage or hydraulic fluid leaks before connecting power. - Select die set
Install the appropriate modular die set for the coin cell size (CR16, CR20, CR24, or CR30) by securing it onto the piston. - Load the cell
Place the assembled coin cell components (case, electrode, separator, electrolyte) into the lower die cavity. - Configure pressure profile
Use the touchscreen to program the desired multi-stage pressure profile within the 0-1.5 ton range. - Initiate crimping cycle
Close the safety shield and press the start button to execute the automated compression sequence. - Remove sealed cell
Wait for the cycle to complete, then carefully remove the sealed coin cell from the die. - Power down and clean
Turn off the power and clean the die surfaces with a lint-free cloth to prevent residue buildup.
How does the programmable multi-stage compression profile of the BCS-841 improve coin cell sealing consistency compared to single-stage crimping?
The BCS-841 enables multi-stage pressure software profiles that allow engineers to program exact compression increments, completely eliminating shell leakage while maintaining consistent edge deformation metrics. This approach is critical for brittle solid-state electrolyte configurations that cannot tolerate the mechanical shock of a single continuous load.
What coin cell form factors can the BCS-841 accommodate, and are additional dies required?
The BCS-841 supports CR16, CR20, CR24, and CR30 form factors through interchangeable modular dies that are sold as optional accessories. The system's 45 mm piston bore and 0-30 mm adjustable ram displacement handle the dimensional range of these standard coin cell variants.
How does the 35 kg mass of the BCS-841 contribute to operational stability during high-throughput crimping?
The 35 kg vibration-damping structural mass suppresses minor mechanical strains during continuous multi-shift production batches, ensuring flat and uniform peripheral compression across all supported cell sizes. This robust enclosure prevents misalignment and maintains consistent pressure application at the full 1.5 ton capacity over extended runs.
The BCS-841 Automatic Coin Cell Crimper delivers programmable 0-1.5 ton pressure control with ±0.1 ton accuracy, enabling consistent multi-stage sealing for CR16 to CR30 form factors in high-throughput battery assembly environments.
Positive
- Programmable multi-stage pressure profiles: The 5-inch touchscreen interface allows engineers to configure automated, multi-stage loading sequences, optimizing compression for brittle solid-state configurations and ensuring consistent edge deformation.
- Vibration-damping 35 kg structural mass: The heavy steel enclosure suppresses structural vibration during continuous multi-shift production, maintaining sealing precision and reducing mechanical strain on the assembly line.
Trade-offs
- Interchangeable dies required for variants: Compatible cell form factors CR16, CR20, CR24, and CR30 require optional interchangeable dies, adding tooling procurement and changeover time for multi-format production runs.
- Heavy 35 kg unit limits portability: The 35 kg net mass, while beneficial for vibration damping, restricts bench-top mobility and may require dedicated floor or reinforced lab bench support for installation.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
