Product Overview
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| The ATOMFAIR APL863 Automatic Packaging Production Line is a patented, independently developed integrated system combining servo-driven grooving sealing testing capabilities with automated material handling for cylindrical battery supercapacitor integration. This fully programmable V2.0 platform performs automatic grooving, sealing, height measurement, and internal resistance testing in a single unified workflow. The system features PLC HMI high-precision linear guide rail technology for feeding, ensuring high grooving and sealing accuracy with dimensionally stable output. The servo-driven grooving feed provides precise control of feeding distance and speed. A manipulator automatically sorts tested products into good or defective conveyors with high flexibility and precision. The internal resistance tester spans 0 Ω to 2 MΩ with 1 mΩ resolution, while the height detector covers 0–12 mm with 0.001 mm resolution. Programmable for single-station operation or fully automatic running, the APL863 operates on 220V/50Hz at 3 kW with 0.5–0.7 MPa air supply. The intelligent safety cover, compact ergonomic design, and intuitive human-machine interface ensure safe, user-friendly operation across research and production environments. |
Technical Specifications
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| PARAMETER |
DETAILS |
| Model |
APL863 |
| Version |
V2.0 |
| Applicable Products |
Cylindrical Batteries, Supercapacitors (Customizable) |
| Control System |
PLC with Human-Machine Interface (HMI) Display |
| Feeding System |
High-Precision Linear Guide Rails, Servo-Driven Grooving Feed |
| Internal Resistance Tester |
0 Ω – 2 MΩ, Resolution: 1 mΩ |
| Height Detector |
0–12 mm, Resolution: 0.001 mm |
| Sorting System |
Manipulator Auto-Sorting into Good/Defective Conveyors |
| Operation Modes |
Programmable Single-Station or Fully Automatic Running |
| Safety Feature |
Intelligent Safety Cover |
| Air Supply |
0.5–0.7 MPa (Adjustable) |
| Power Supply |
220 V / 50 Hz |
| Power |
3 kW |
| Dimensions |
L1500 × W1000 × H1800 mm |
| Weight |
1500 kg |
| Custom Configurations |
Custom product specifications and testing parameters are available upon request. Please contact us via email for specialized engineering inquiries. |
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Key Features & Advantages
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- Patented Integrated Grooving, Sealing, and Testing Platform: This independently developed system automatically performs grooving, sealing, height measurement, and internal resistance testing in one unified workflow, eliminating the need for multiple separate machines and manual material transfer between stations.
- Flexible Programmable Single-Station or Fully Automatic Operation: The PLC HMI control system enables programming for individual station operation (grooving only, sealing only, or testing only) or continuous fully automatic running, providing maximum flexibility for research and production environments.
- High-Precision Measurement with Automated Sorting: Internal resistance testing from 0 Ω to 2 MΩ (1 mΩ resolution) and height detection from 0–12 mm (0.001 mm resolution) are combined with manipulator-based automatic sorting of products into good or defective conveyors with high precision.
- Servo-Driven Feed with Linear Guide Rail Precision: The servo-driven grooving feed mechanism with high-precision linear guide rails ensures precise control of feeding distance and speed, delivering consistently high grooving and sealing accuracy with dimensionally stable output.
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APPLICATION SCOPE: Automated grooving, sealing, height measurement, and internal resistance testing for cylindrical batteries and supercapacitors in production and research environments. Customizable per customer requirements for different product specifications. Suitable for automated production lines requiring integrated multi-station processing with automated quality sorting capabilities.
PACKAGING & DELIVERY: Each APL863 automatic packaging production line is securely packed and transported as an integrated system. Standard configuration includes the grooving station, sealing station, height detector, internal resistance tester, manipulator sorting system, servo-driven feeding mechanism, linear guide rails, PLC HMI control system, and intelligent safety cover. Installation, commissioning, and operational training support are provided upon request.
IMPORTANT NOTICE: This is a patented product independently developed by Atomfair. Compressed air supply of 0.5–0.7 MPa is required for pneumatic components. The intelligent safety cover must remain closed during automatic operation. Regular calibration of the height detector and internal resistance tester is recommended to maintain measurement accuracy. The system is designed for easy integration into automated production lines via PLC communication protocols. For detailed installation, programming, and maintenance instructions, consult the user manual prior to first use. If you have specific customization requirements, please contact us at inquiry@atomfair.com.
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