Description
Dedicated 48V High-Power AGV Lithium Battery System | 6kW+ Instantaneous Output
120A Hardware-Level Safety | IPX7 Waterproof | 3000 Cycle Industrial Grade Power
Product Overview
Engineered specifically for high-performance Automated Guided Vehicles (AGVs) and industrial automation, this system supports a massive instantaneous high-power output of 6kW+. It is designed to handle heavy-load startups and steep ramp climbing in demanding factory environments. Featuring a redundant safety architecture with 120A hardware-level forced power-off and a smart BMS capable of forced activation for deep-sleep cells, this system ensures surging power and ultimate operational safety for robotic fleets. For bulk inquiries or official volume quotations, please contact us via email at inquiry@atomfair.com.
Technical Specifications
| Parameter | 48V45Ah Model | 48V52Ah Model |
|---|---|---|
| Cell Type / Configuration | Pouch Cell / 16S1P | |
| Typical Energy (Wh) | 2160Wh | 2496Wh |
| Continuous Charging Current | 0.5C | |
| Peak Discharge Current | 3.0C | |
| Dimensions (L*W*H) | 483 * 170 * 208 mm | |
| Communication Method | Bluetooth, RS485, CAN | |
| Operating Temp. (Charge) | 0 ~ 60°C | |
| Operating Temp. (Discharge) | -20 ~ 60°C | |
| IP Rating | IPX7 | |
| Cycle Life | 3000@70% | |
Core Features & Advantages
Extreme Power Output
Supports 6kW+ peak power, allowing industrial AGVs to easily navigate heavy loads and steep inclines without performance degradation.
Hardware-Level Safety Disconnect
Equipped with a 120A hardware-level forced power-off capability that actively cuts the circuit in extreme scenarios to ensure ultimate safety.
Intelligent Maintenance (O&M)
Supports BMS remote reset and forced charging activation for cells in deep sleep mode, significantly reducing downtime and service labor.
Application Scope
- Automated Guided Vehicles (Heavy-duty AGVs)
- AMR (Autonomous Mobile Robots)
- Industrial Automation Production Lines
- Intelligent Logistics & Warehousing Equipment
Accessories & Customization
BMS Integration: Real-time data streaming via Bluetooth APP, CAN, or RS485 for full fleet visibility.
Standard Footprint: 483mm length is compatible with standard industrial rack mounts and AGV chassis designs.
Advanced Safety: Full UN38.3, MSDS, and comprehensive industrial high-power discharge test reports available.
TAILORED SOLUTIONS FOR INDUSTRIAL ROBOTICS
Contact our engineering team for technical support, integration protocols, or official quotations.
This lithium battery system requires strict adherence to charge and discharge temperature limits to prevent thermal damage and capacity loss. The integrated BMS provides hardware-level overcurrent protection at 120A to mitigate electrical hazards.
- Charge Temperature Constraint: Charge only within the specified 0°C to 60°C range to prevent lithium plating and cell degradation.
- Discharge Temperature Constraint: Discharge within the specified -20°C to 60°C range to ensure safe operation and prolonged cycle life.
- Overcurrent Safety Limit: The system automatically triggers a 120A hardware-level forced power-off to interrupt overcurrent conditions.
- Water and Dust Protection: The IPX7 rating protects against water ingress during temporary submersion up to 1 meter depth.
- Cycle Life Degradation: Capacity will degrade to 70% after approximately 3000 full cycles under normal operating conditions.
Follow these steps to safely install and activate the battery system for AGV use. Ensure all safety protocols are observed to prevent electrical shock or fire.
Required Equipment: Multimeter, BMS configuration software via RS485/CAN
- Inspect Enclosure
Inspect the battery enclosure for cracks or damage and verify that all connectors are clean and dry. - Connect Power Cables
Connect the positive and negative power cables to the AGV motor controller, ensuring correct polarity and tight connections. - Configure BMS Communication
Configure the BMS communication protocol using the software tool via RS485 or CAN interface to match the vehicle's control system. - Perform Initial Charge
Perform an initial charge at a rate of 0.5C to activate any deep-sleep cells and bring the battery to full charge. - Verify Safety Shutdown
Verify the 120A hardware-level forced power-off function by triggering an overcurrent condition in a controlled test.
How does the 6kW+ peak output of this 48V AGV battery system affect cycle life under repeated heavy-load startup conditions?
The system delivers a 3.0C peak discharge current to achieve 6kW+ instantaneous output, yet maintains a rated cycle life of 3000 cycles at 70% capacity retention. This performance trade-off is managed by the 16S1P pouch cell configuration and a smart BMS that prevents sustained overcurrent stress, ensuring the high-power bursts required for heavy-load startups and steep ramp climbing do not disproportionately degrade the battery.
Can this 48V lithium battery system integrate with existing AGV CAN bus or RS485 networks without additional protocol converters?
Yes, the battery supports native CAN and RS485 communication protocols alongside Bluetooth, enabling direct integration into industrial automation networks without external converters. The standard 483mm footprint further simplifies mechanical integration into AGV chassis and rack mounts, while the BMS provides real-time data streaming for full fleet visibility.
What are the specific handling and storage requirements for this IPX7-rated AGV battery to maintain safety during maintenance?
The battery is IPX7 waterproof, allowing temporary submersion, but must be charged only within 0–60°C and discharged within -20–60°C to prevent thermal stress. The BMS supports forced activation for deep-sleep cells and remote reset, reducing the need for physical handling during maintenance; however, the 120A hardware-level forced power-off should be verified before any service intervention to ensure circuit isolation.
This 48V AGV lithium battery system delivers 6kW+ peak discharge for heavy-load startups and steep ramp climbing, with a 120A hardware-level forced power-off safety feature. The 16S1P pouch-cell configuration provides 2160–2496 Wh energy and supports 3000 cycles to 70% capacity, but charging is limited to 0.5C and requires temperatures above 0°C.
Positive
- 6kW+ Instantaneous Peak Power: Supports 6kW+ peak power, allowing industrial AGVs to easily navigate heavy loads and steep inclines without performance degradation.
- 120A Hardware-Level Safety Disconnect: Equipped with a 120A hardware-level forced power-off capability that actively cuts the circuit in extreme scenarios to ensure ultimate safety.
Trade-offs
- Charging Temperature Restriction: Operating temperature for charging is 0 to 60°C; charging below 0°C is not permitted, which may impact cold-environment operations.
- Limited Continuous Charging Rate: Continuous charging current is limited to 0.5C, which may extend recharge times compared to higher-C-rate batteries.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
