Dedicated 48V High-Power AGV Lithium Battery System (6kW+ Instantaneous Output) | ATOMFAIR
Product Overview
Engineered specifically for high-performance Automated Guided Vehicles (AGVs) and industrial automation, this system supports a massive instantaneous high-power output of 6kW+. It is designed to handle heavy-load startups and steep ramp climbing in demanding factory environments. Featuring a redundant safety architecture with 120A hardware-level forced power-off and a smart BMS capable of forced activation for deep-sleep cells, this system ensures surging power and ultimate operational safety for robotic fleets. For bulk inquiries or official volume quotations, please contact us via email at inquiry@atomfair.com.
Technical Specifications
| Parameter | 48V45Ah Model | 48V52Ah Model |
|---|---|---|
| Cell Type / Configuration | Pouch Cell / 16S1P | |
| Typical Energy (Wh) | 2160Wh | 2496Wh |
| Continuous Charging Current | 0.5C | |
| Peak Discharge Current | 3.0C | |
| Dimensions (L*W*H) | 483 * 170 * 208 mm | |
| Communication Method | Bluetooth, RS485, CAN | |
| Operating Temp. (Charge) | 0 ~ 60°C | |
| Operating Temp. (Discharge) | -20 ~ 60°C | |
| IP Rating | IPX7 | |
| Cycle Life | 3000@70% | |
Core Features & Advantages
Extreme Power Output
Supports 6kW+ peak power, allowing industrial AGVs to easily navigate heavy loads and steep inclines without performance degradation.
Hardware-Level Safety Disconnect
Equipped with a 120A hardware-level forced power-off capability that actively cuts the circuit in extreme scenarios to ensure ultimate safety.
Intelligent Maintenance (O&M)
Supports BMS remote reset and forced charging activation for cells in deep sleep mode, significantly reducing downtime and service labor.
Application Scope
- Automated Guided Vehicles (Heavy-duty AGVs)
- AMR (Autonomous Mobile Robots)
- Industrial Automation Production Lines
- Intelligent Logistics & Warehousing Equipment
Accessories & Customization
BMS Integration: Real-time data streaming via Bluetooth APP, CAN, or RS485 for full fleet visibility.
Standard Footprint: 483mm length is compatible with standard industrial rack mounts and AGV chassis designs.
Advanced Safety: Full UN38.3, MSDS, and comprehensive industrial high-power discharge test reports available.
Store and operate the battery within the temperature range of -20°C to 60°C to prevent thermal degradation and capacity loss. The IPX7-rated enclosure protects against water ingress, but the system must be kept away from corrosive environments and potential physical impact.
- Temperature Operating Limits: Charging is permitted only between 0°C and 60°C, while discharging can occur from -20°C to 60°C, with exposure outside these ranges risking permanent cell damage.
- Hardware-Level Safety Disconnect: The 120A forced power-off mechanism actively cuts the circuit under extreme fault conditions to prevent thermal runaway and electrical hazards.
- Deep-Sleep Cell Recovery: Cells that have entered deep sleep due to over-discharge require a BMS-initiated forced charging activation; do not attempt direct charging without this recovery step.
Follow these steps to safely integrate the battery system into an AGV and activate the BMS. Proper communication setup and deep-sleep recovery are critical for first-time use.
Required Equipment: Bluetooth-enabled mobile device, CAN bus interface, RS485 interface
- Inspect Battery Enclosure
Inspect the battery enclosure for physical damage and verify the IPX7 seal integrity before installation. - Connect Power Bus
Connect the battery to the AGV power bus using the appropriate high-current connectors. - Establish BMS Communication
Establish BMS communication via Bluetooth, CAN, or RS485 and confirm the initial state of charge and cell voltages. - Activate Deep-Sleep Cells
If the BMS reports deep-sleep cells, initiate the forced charging activation function to revive the battery.
What is the peak power output of the 48V AGV battery system and how does it support heavy-load startup and ramp climbing?
The system supports a massive instantaneous high-power output of 6kW+, enabling heavy-load startups and steep ramp climbing in demanding factory environments. This is achieved through a 16S1P pouch cell configuration with a peak discharge current of 3.0C, delivering sustained surge power without performance degradation.
Can this 48V lithium battery system be integrated with standard industrial rack mounts and AGV chassis designs?
Yes, the battery has a standard 483mm length that is compatible with industrial rack mounts and common AGV chassis designs. It also supports real-time fleet integration via Bluetooth, CAN, or RS485 communication, allowing seamless data streaming and BMS monitoring across automated systems.
What safety features protect the battery from overcurrent and deep discharge in extreme operating conditions?
The system includes a redundant safety architecture with a 120A hardware-level forced power-off that actively cuts the circuit under extreme scenarios. Additionally, the smart BMS supports forced activation for deep-sleep cells, enabling remote reset and recovery to reduce downtime and service labor.
This 48V AGV lithium battery system delivers 6kW+ peak power with a 120A hardware-level safety disconnect and intelligent BMS maintenance, making it suited for heavy-duty industrial automation. The 16S1P pouch cell configuration provides 2160–2496 Wh typical energy with IPX7 protection, though charging is restricted to 0–60°C and cycle life is rated at 3000 cycles to 70% capacity retention.
Positive
- Extreme Power Output: Supports 6kW+ peak power enabling heavy-load startups and steep ramp climbing in demanding AGV applications.
- Hardware-Level Safety Disconnect: Equipped with 120A hardware-level forced power-off for ultimate circuit protection in extreme scenarios.
Trade-offs
- Charging Temperature Constraint: Charging is only permitted between 0°C and 60°C, limiting use in cold environments without preconditioning.
- Cycle Life Degradation: Rated for 3000 cycles to 70% capacity retention, requiring lifecycle planning for continuous high-throughput operations.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
