Description
Dedicated 48V High-Power AGV Lithium Battery System (6kW+ Instantaneous Output) | ATOMFAIR
Product Overview
Engineered specifically for high-performance Automated Guided Vehicles (AGVs) and industrial automation, this system supports a massive instantaneous high-power output of 6kW+. It is designed to handle heavy-load startups and steep ramp climbing in demanding factory environments. Featuring a redundant safety architecture with 120A hardware-level forced power-off and a smart BMS capable of forced activation for deep-sleep cells, this system ensures surging power and ultimate operational safety for robotic fleets. For bulk inquiries or official volume quotations, please contact us via email at inquiry@atomfair.com.
Technical Specifications
| Parameter | 48V45Ah Model | 48V52Ah Model |
|---|---|---|
| Cell Type / Configuration | Pouch Cell / 16S1P | |
| Typical Energy (Wh) | 2160Wh | 2496Wh |
| Continuous Charging Current | 0.5C | |
| Peak Discharge Current | 3.0C | |
| Dimensions (L*W*H) | 483 * 170 * 208 mm | |
| Communication Method | Bluetooth, RS485, CAN | |
| Operating Temp. (Charge) | 0 ~ 60°C | |
| Operating Temp. (Discharge) | -20 ~ 60°C | |
| IP Rating | IPX7 | |
| Cycle Life | 3000@70% | |
Core Features & Advantages
Extreme Power Output
Supports 6kW+ peak power, allowing industrial AGVs to easily navigate heavy loads and steep inclines without performance degradation.
Hardware-Level Safety Disconnect
Equipped with a 120A hardware-level forced power-off capability that actively cuts the circuit in extreme scenarios to ensure ultimate safety.
Intelligent Maintenance (O&M)
Supports BMS remote reset and forced charging activation for cells in deep sleep mode, significantly reducing downtime and service labor.
Application Scope
- Automated Guided Vehicles (Heavy-duty AGVs)
- AMR (Autonomous Mobile Robots)
- Industrial Automation Production Lines
- Intelligent Logistics & Warehousing Equipment
Accessories & Customization
BMS Integration: Real-time data streaming via Bluetooth APP, CAN, or RS485 for full fleet visibility.
Standard Footprint: 483mm length is compatible with standard industrial rack mounts and AGV chassis designs.
Advanced Safety: Full UN38.3, MSDS, and comprehensive industrial high-power discharge test reports available.
This lithium battery system requires strict adherence to temperature limits during charging and discharging to prevent irreversible capacity loss. The integrated BMS provides hardware-level overcurrent protection and supports forced activation for deeply discharged cells.
- Charging Temperature Constraint: Charge only between 0°C and 60°C to avoid cell degradation.
- Discharging Temperature Constraint: Discharge operation is permitted from -20°C to 60°C.
- Overcurrent Protection: A 120A hardware-level forced power-off circuit disconnects the battery under extreme fault conditions.
- Deep Discharge Recovery: The BMS can force-charge cells in deep sleep mode to restore functionality.
- Communication Protocol: Use Bluetooth, RS485, or CAN bus for real-time monitoring and configuration.
Follow these steps to safely install and activate the battery system for first-time use or after prolonged storage. Proper initialization ensures optimal performance and longevity of the lithium cells.
Required Equipment: Bluetooth-enabled device or CAN bus interface, RS485 communication cable, Charger with 0.5C current rating
- Inspect Battery
Inspect the battery enclosure for physical damage or deformation before installation. - Connect Communication
Connect the battery to the AGV controller using RS485 or CAN bus cables as per system wiring diagram. - Verify BMS Status
Verify the BMS status via Bluetooth app or CAN bus to confirm normal voltage and temperature readings. - Set Charging Parameters
Set the charger output to 0.5C continuous current and connect to the battery's charging port. - Activate Deep Sleep Cells
If the battery indicates deep sleep, use the BMS forced charging function to reactivate cells before normal charging. - Monitor During Operation
Monitor battery temperature and voltage during initial discharge to ensure operation within specified limits. - Respond to Faults
If the hardware forced power-off activates, disconnect load and allow battery to cool before investigating fault cause.
Does the 6kW+ peak power output apply to both the 2160Wh and 2496Wh capacity variants of the 48V AGV battery system?
Yes, both the 48V45Ah (2160Wh) and 48V52Ah (2496Wh) variants support the same 6kW+ instantaneous peak power output. This is because both use identical cell type (pouch cell) and configuration (16S1P), with a peak discharge current rating of 3.0C. The difference lies only in typical energy capacity, not in peak power capability.
What communication interfaces are available for integrating this AGV battery with a central fleet management system?
The battery supports Bluetooth, RS485, and CAN communication methods for real-time data streaming and full fleet visibility. These interfaces allow integration with BMS for remote monitoring and control via a Bluetooth APP or industrial CAN/RS485 networks.
What safety certifications and environmental protection does the 48V AGV battery system offer for industrial deployment?
The battery system is rated IPX7 for water immersion protection and comes with full UN38.3 and MSDS certifications. Additionally, comprehensive industrial high-power discharge test reports are available. The system also features a 120A hardware-level forced power-off for extreme scenario safety and a smart BMS capable of forced activation for deep-sleep cells.
This 48V lithium battery system for AGVs delivers 6kW+ peak power and a 120A hardware-level safety disconnect, available in 2160Wh and 2496Wh variants within a common 483mm footprint. Its BMS supports remote reset and forced charging activation for deep-sleep cells, though charging is restricted to 0–60°C and a maximum continuous rate of 0.5C.
Positive
- High Instantaneous Power Output: Supports over 6 kW peak power, enabling heavy-load startup and steep ramp climbing without performance degradation in industrial AGV applications.
- Hardware-Level Safety Disconnect: Equipped with a 120A hardware-level forced power-off that actively disconnects the circuit in extreme scenarios, ensuring ultimate operational safety.
Trade-offs
- Charging Temperature Restriction: Charging is not permitted below 0°C, limiting deployment in unheated or cold environments without thermal management.
- Continuous Charging Current Limit: Maximum continuous charging current is 0.5C, resulting in longer charge times compared to chemistries supporting higher C-rate charging.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
