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Custom Prototyping & Laboratory Fabrication Services

Custom Prototyping & Laboratory Fabrication Services

Atomfair provides precision, research-grade contract manufacturing, custom prototyping, and laboratory equipment modification for university laboratories, national institutes, and industrial battery/materials engineering centers. We bridge the gap between benchtop synthesis and reproducible validation across six primary tracks: Electrode Coating, Dry Pouch Cells, Semiconductor Substrates, Milling Media & Jars, In-Situ Test Fixtures, and Controlled Atmosphere Storage.

All contract fabrication supports both Full-Turnkey (standard battery-grade materials supplied by Atomfair) and Consignment/Toll Processing (utilizing customer proprietary powders and functional substrates). Mutual NDAs are executed upon request prior to drawing or recipe disclosure.

Track 01 • Electrochemical

Custom Battery Electrode Coating

Precision contract coating supporting continuous/intermittent wet slot-die coating and solvent-free dry PTFE calendering for Li-ion, Na-ion, and solid-state electrodes.

  • Single-sided ultra-low loading sheets (3–8 mg/cm²) to double-sided pilot rolls (up to 80 mg/cm²).
  • Substrates: Al, Cu, carbon-coated foils, Ni foam, and stainless steel meshes.
  • Quality Control: Tare-deducted actual areal density & Karl Fischer residual moisture CoA.
Track 02 • Cell Assembly

Custom Dry Pouch Cell Prototyping

Unfilled dry pouch cells with open gas-bags tailored for electrolyte wetting dynamics, SEI screening, operando gassing, and alkali metal benchmarking.

  • Tooling formats: 46×65, 47×78, 60×90, 75×120, 88×124 mm, and custom deep-drawn cavities.
  • Architectures: Pure Li/Na foil, cladded Li-Cu composite, and zero-excess Anode-Free (Cu foil).
  • Certified residual moisture < 150–200 ppm under inert barrier packaging.
Track 03 • Microelectronics

Semiconductor Wafers & Dicing

Custom substrate sourcing, crystal orientation cutting, thermal oxidation, and high-precision laser/diamond dicing for research microdevices.

  • Substrates: Silicon (Si), Silicon Carbide (4H/6H SiC), Sapphire, GaN, GaAs, and InP.
  • Custom dicing dimensions: 5×5 mm, 10×10 mm, 20×20 mm dies, or custom CAD cutouts.
  • Surface finish: Single-side polished (SSP), double-side polished (DSP), Ra < 0.5 nm.
Track 04 • Materials Synthesis

Planetary Milling Jars & Custom Media

Customized grinding jars, vacuum/inert gas sealing lids, and contamination-free grinding media for mechanochemical and solid-state synthesis.

  • Materials: Yttria-Stabilized Zirconia (YSZ), Tungsten Carbide (WC), Agate, PTFE, and 316L.
  • Atmosphere-controlled vacuum/inert-gas purge valve lids for air-sensitive solid electrolytes.
  • Bespoke volume scaling: 50 mL, 100 mL, 250 mL, 500 mL, and custom mounting collars.
Track 05 • Diagnostic Hardware

Custom Test Fixtures & In-Situ Cells

Precision CNC-machined split test cells, pressure-adjustable solid-state fixtures, and optical window cells for operando XRD/Raman/Microscopy.

  • Pressure-controlled solid-state pellet dies and screw-clamping test cells (up to 500 MPa).
  • Corrosion-resistant materials: PEEK, PTFE, Titanium (Grade 5), and Hastelloy.
  • Integration of RS485 / Modbus load cells and thermocouple sensors for dynamic pressure logging.
Track 06 • Environment

Nitrogen Storage & Glovebox Chambers

Customized nitrogen purge storage cabinets, dry boxes, and modular acrylic/stainless steel glovebox accessories with integrated RH/temperature monitoring.

  • Ultra-low humidity control (< 1% RH) with fast nitrogen purge and door-open alarms.
  • Custom port feedthroughs: BNC, thermocouple, vacuum lines, and gas manifold valves.
  • Volumes: 240L to 980L heavy-duty stainless steel constructions with calibration certificates.

Engineering Tolerance & Quality Control Standards

Fabrication Discipline Standard Processing Window Verified Quality Metric & CoA Scope
Battery Electrode Coating 3.0 to 40.0 mg/cm² (wet slot-die); up to 80.0 mg/cm² (PTFE dry process). Effective widths 50–280 mm. Actual areal density tolerance ≤ ±1.5%; Karl Fischer residual moisture content verified < 200 ppm.
Dry Pouch Cell Assembly Monolayer to 35-layer Z-fold; tooling: 46×65, 47×78, 60×90, 75×120, 88×124 mm. Pure/cladded Li/Na & Anode-Free. Active stack N/P ratio tolerance ≤ ±2.0%; residual moisture verified < 150–200 ppm prior to inert packaging.
Semiconductor Dicing 2-inch to 8-inch wafers (Si, SiC, Sapphire, GaN). Diamond blade & laser dicing down to 2×2 mm dies. Dimensional cutting tolerance ≤ ±0.05 mm; edge chipping width < 10 μm; surface roughness Ra < 0.5 nm.
Custom Milling Jars YSZ, WC, Agate, PTFE, 316L (50 to 500 mL). Precision internal chamber polishing and gas-valve lids. Vacuum integrity verified at < -0.098 MPa; high-pressure inert sealing tested up to 0.4 MPa.
In-Situ Test Fixtures PEEK/Titanium split cells with optical beryllium/quartz windows. Clamping pressure up to 500 MPa. CNC machining tolerance ≤ ±0.01 mm; calibrated load cell repeatability error < 1.0% FS.

Submit a Custom Fabrication RFQ

Copy the template below, specify your required technical parameters or attach your CAD drawings (PDF/STEP), and send directly to our engineering desk at inquiry@atomfair.com:

1. Required Fabrication Discipline: [Battery Electrodes / Dry Pouch Cells / Semiconductor Substrates / Milling Jars / Test Fixtures / Dry Cabinets] 2. Base Material / Substrate: [e.g., Al/Cu foil, SiC wafer, YSZ zirconia, PEEK, Grade 5 Titanium, 316L Stainless Steel] 3. Critical Geometry & Dimensions: [e.g., Tooling format (46×65, 47×78, etc.), Die Cut Dimensions (mm), Milling Jar Volume (mL)] 4. Sourcing Model: [Full Turnkey by Atomfair OR Consignment / Toll Processing of Customer Material] 5. Key Performance Tolerances: [e.g., Mass Loading ±1.5%, Surface Roughness Ra < 0.5nm, Residual Moisture < 150ppm, Pressure 200MPa] 6. Target Order Volume: [e.g., 10 Prototype Units / 20 Dry Cells / 50 Wafers / 5 Pilot Rolls] 7. Formal Compliance: [Standard Processing / Bilateral NDA Required Prior to Drawing Transfer]
Institutional B2B Procurement & Contract Terms
  • University & Corporate Invoicing: Official formal PDF quotations, Net-30 payment terms, university Purchase Orders (POs), and institutional vendor onboarding packets are fully supported.
  • Confidentiality on Demand: Mutual Non-Disclosure Agreements (NDAs) are promptly executed upon request prior to reviewing proprietary active recipes, CAD drawings, or synthesis procedures.
  • Global Logistics & Door-to-Door Delivery: DDP/DAP international delivery to academic and industrial research laboratories across North America, Europe, and Asia.