Description
ATOMFAIR® ATOMFAIR-INJ812 DIGITAL LIQUID INJECTORRESEARCH GRADE MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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Operate the machine on a stable, dry surface away from water sources. Ensure the power supply matches the specified AC220V/50Hz and use a grounded outlet.
- Electrical Safety: Connect to a properly grounded AC220V/50Hz power outlet to prevent electrical shock.
- Pneumatic Supply: Supply clean, dry compressed air at 0.4–0.7 MPa to ensure proper cylinder operation.
- Environmental Conditions: Keep the machine in a clean, dry environment to avoid moisture damage to electrical components.
- Mechanical Stability: Place the machine on a level, vibration-free surface to maintain alignment accuracy.
- Wear and Tear Prevention: Inspect cutting blades and fasteners regularly for wear and tightness to prevent mechanical failure.
This procedure guides the safe initialization and operation of the battery stacker for pouch cell assembly. Follow the steps sequentially to ensure proper stacking and avoid mechanical hazards.
Required Equipment: Foot pedal switch, Separator roller, Stacking platform
- Prepare the Separator
Install the separator onto the roller and feed it through the roller so it lies flat on the stacking platform. - Set Stacking Quantity
Define the desired number of stacks using the digital display counter on the control panel. - Place Negative Electrode
Position the negative electrode on the stacking platform, aligning it with the separator. - Activate Machine for First Layer
Press the foot pedal to move the separator roller, covering the negative electrode with the separator. - Add Positive Electrode
Place the positive electrode on the stacking platform, aligning it above the separator-covered negative electrode. - Repeat Layering Cycle
Press the foot pedal again to cover the positive electrode with the separator, and continue alternating until the preset stack count is reached. - Finish and Seal
Manually cut the separator, extract the stacked cell, and apply sealing tape to complete the assembly.
What electrode thickness range does the Atomfair Semi-Automatic Battery Stacker support, and how does the maximum thickness of 18mm affect stacking consistency for high-energy-density pouch cells?
The Atomfair stacker supports electrode thicknesses up to 18mm as specified in its technical specifications. The Z-shaped stacking method provides consistent layering within this range, but thicker electrodes approaching the 18mm limit may require careful alignment to maintain precision, as the roller movement stroke of 300mm accommodates the full electrode length.
Can the Atomfair stacker accommodate electrodes with different lengths or widths within the same stacking run?
Yes, the machine accepts electrodes with lengths and widths ranging from 20–200 mm individually, but for a single battery stack, electrodes should be consistently sized to ensure proper alignment. The Z-shaped stacking process requires that negative and positive electrodes be placed alternately, and size variation across a single stack could lead to misalignment of layers.
What are the infrastructure requirements for operating the Atomfair Semi-Automatic Battery Stacker?
The stacker requires a standard AC220V/50Hz power supply and a compressed air source at 0.4–0.7 MPa. No additional filtration or drying is specified, but the foot pedal control system and desktop design make it suitable for a typical laboratory environment without specialized infrastructure.
This semi-automatic stacker uses a Z-shaped stacking method for consistent alignment of electrodes and separators in pouch cell assembly, accommodating a wide range of electrode sizes. However, it requires a compressed air supply and involves manual cutting and sealing steps, impacting full automation.
Positive
- Z-shaped stacking for precision: The Z-shaped stacking method ensures accurate layering of negative electrodes, separators, and positive electrodes, enhancing assembly consistency and cell quality.
- Broad electrode size compatibility: Supports electrode lengths and widths from 20 to 200 mm and thickness up to 18 mm, offering flexibility for various pouch cell battery designs.
Trade-offs
- Compressed air dependency: Operates on an external compressed air supply of 0.4 to 0.7 MPa, requiring dedicated laboratory air infrastructure for consistent performance.
- Manual process steps: After cycling, the operator must manually cut the separator and apply sealing tape, introducing variability and limiting throughput in high-volume production.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
