Wet Process PE Separator 16μm Li-Rich Mn Battery ATOMFAIR®

$68.00

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Wet process PE separator 16μm for Li-rich Mn batteries. Width 60mm, length 20m. Porosity 39%, puncture 535g, air permeability 224s, melting point 135°C. Order now.

SKU: AFMSKSOX760
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Description

ATOMFAIR® AFSPPE16U60MM20M WET PROCESS PE SEPARATOR

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® AFSPPE16U60mm20m is a premium wet-process polyethylene (PE) matrix engineered specifically for lithium-rich manganese-based battery systems. By optimizing ion transport channels and thickness uniformity, this series establishes cell-to-cell consistency, rigorous baseline testing control, and variable elimination across electrolyte validation platforms, while securing highly competitive wet process PE separator price advantages for advanced R&D.

Technical Specifications

PARAMETER DETAILS
1. Core Device & Electrochemical Design
Product Model AFSPPE16U60mm20m
Base Material / Film PE (Polyethylene)
Dimension Specification 60mm × 20m
2. Separator Matrix Physical Parameters
Total Thickness 16 μm
Areal Density 8.8 g/m2
Porosity 39 %
Air Permeability 224 S
Heat Shrinkage (MD / TD) 1.2 % / 0.1 %
Tensile Strength (MD / TD) 192 kg/cm3 / 156 kg/cm3
Puncture Strength 535 g
Melting Temperature 135 °C
3. Compliance & Sourcing Options
Manufacturing Rules Processed under strict [ISO 9001 standard manufacturing compliance] conditions.
Alternative Options Comprehensive matrix options available (AF-PP16, AF-PP20, AF-PP25, AF-PE7, AF-PE9, AF-PE12, AF-PE20). For custom dimensions or institutional bulk orders, please contact our engineering support.

Key Features & Advantages

  • Homogeneous Material Purity: Features an uncompromised structural configuration with highly uniform PE elemental distribution across the sub-micron porous matrix.
  • Enhanced Operational Efficiency: Specifically engineered to demonstrate superior electrochemical performance, significantly boosting lithium-ion transfer kinetics in manganese-based configurations.
  • Optimized Thermal Stability: Micro-engineered structure achieves minimal heat shrinkage (1.2% MD) ensuring reliable structural integrity during high-energy validation cycling.

APPLICATION SCOPE: Special for Lithium-Rich Manganese-Based Battery Systems and related electrochemical cell validation.
PACKAGING: Plastic Sealed Bag + Buffer Pad internal secure wrapping.
IMPORTANT NOTICE: Storage Environment: Store in a sealed container at room or low temperature, dry and ventilated environment. Notes: Keep away from fire and heat sources; Avoid sunlight, fire baking and rain during transportation to prevent structural degradation before validation.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This wet process PE separator requires storage in a sealed, dry, ventilated environment to maintain its structural integrity. It is designed for lithium-rich manganese-based batteries and is sensitive to high temperatures, direct sunlight, and moisture.

  • Storage Environment: Store the separator in a sealed container at room or low temperature in a dry and ventilated environment.
  • Thermal Sensitivity: Avoid exposing the separator to temperatures above 135°C to prevent melting and minimize heat to avoid shrinkage.
  • Transportation Precautions: During transportation, keep the separator away from direct sunlight, fire, and rain.
  • Chemical Compatibility: This separator is specifically formulated for use with lithium-rich manganese-based battery electrolytes and should only be used with compatible chemistries.
  • Ignition Sources: Keep the separator away from open flames and heat sources to prevent degradation or combustion.

How does the 39% porosity and 224 s air permeability of this 16 μm wet-process PE separator balance ionic conductivity and mechanical strength for lithium-rich manganese-based batteries?

The 39% porosity and 224 s air permeability provide a controlled ionic pathway while maintaining a puncture strength of 535 g and longitudinal tensile strength of 192 kg/cm³. This trade-off ensures sufficient electrolyte uptake for Li-rich Mn cathode cycling without compromising the mechanical integrity needed to prevent internal shorts from cathode volume expansion.

Why is this wet-process PE separator specifically recommended for lithium-rich manganese-based batteries rather than standard dry-process PP separators?

This separator combines a low transverse heat shrinkage of 0.1% with a melting temperature of 135°C, offering better dimensional stability and shutdown safety for Li-rich Mn systems prone to thermal runaway. The 16 μm thickness with 39% porosity and 535 g puncture strength also counters the larger volume changes and higher operating potentials typical of lithium-rich manganese oxide cathodes.

What are the critical storage and handling requirements to prevent damage or contamination of this 16 μm wet-process PE separator?

The separator must be stored in a sealed container at room or low temperature in a dry, ventilated environment, away from fire and heat sources. During handling, avoid sunlight, fire baking, and rain during transportation; the 16 μm thickness is highly susceptible to physical damage and moisture absorption, so the plastic sealed bag and buffer pad must remain intact until use.

This wet-process PE separator is specifically engineered for lithium-rich manganese-based battery chemistries, offering a thickness of 16μm with 39% porosity and 224S air permeability. Key metrics include a high puncture strength of 535g and very low transverse heat shrinkage of 0.1%, but it requires strict storage conditions and has a melting temperature of 135°C.

Positive

  • Minimal transverse heat shrinkage: Transverse heat shrinkage of only 0.1% ensures dimensional stability during battery assembly and cycling, reducing short-circuit risk.
  • High puncture strength for thin film: Puncture strength of 535g at 16μm thickness provides robust mechanical protection against lithium dendrites and electrode irregularities.

Trade-offs

  • Requires controlled storage environment: Must be stored in a sealed container at room or low temperature, in a dry and ventilated area, away from fire and heat sources to prevent material degradation.
  • Low melting temperature (135°C): The polyethylene base film melts at 135°C, limiting high-temperature safety margin and requiring careful thermal management during cell assembly and operation.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).