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Custom Matrix & Technical Specifications

Parameter	Capability / Range	Technical Implementation / Engineering Control
Cell Scale & Capacity	10 mAh to 300 Ah	From ultra-low capacity single-layer pouch prototyping scale up to massive multi-layer, high-capacity pouch cell architectures.
Manufacturing Style	Wet-Processed and Dry-Processed (Solvent-Free) Coating	Next-gen solvent-free dry powder film process available for high-loading, binder-optimized, and solvent-sensitive matrix structures.
Form Factors	Customized Pouch Frameworks Only	Full layout versatility across multiple soft-packaging frameworks including tailored multi-layer pouch stacks, custom geometric footprint designs, varying aluminum laminated foil thicknesses, and specialized multi-tab positioning arrangements.
Anode Modalities	Anode-Free / Extreme Metal Formats	Regular Graphite, Silicon-Carbon (Si-C), High-Capacity Silicon Oxide, Tin, Hard/Soft Carbon, Lithium Metal, Sodium Metal, Aluminum Metal.
Cell Stacking Architecture	Full Structural Customization	Z-folding, mono-stacking, or continuous winding with tailored tab positioning and internal dimensions.
Electrode Engineering & Architecture	Custom Loading, Compaction, and Formulations	Fully tailored areal mass loadings (mg/cm²), precise volumetric compaction densities (g/cm³), variable binder/conductive additive weight ratios, customized active material blending profiles, and continuous roll-to-roll electrode architectural adjustments.
Process Options	Dry Pouch Cells, Electrolyte Filling, and Formation	Delivered as un-filled pure dry pouch cells for user-side formulation screening, or completed on-site via custom vacuum electrolyte injection, degas-resealing loops, and tailored multi-step electrochemical formation protocols.

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Comprehensive Active Materials Customization Portfolio

We engineer, coat, and assemble virtually any active chemistry combination requested for your specific benchmarking targets:

Classification	Chemistry / Modality Group	Available Active Material Formats & Formulations
Cathode Chemistries	Lithium-Based Frameworks	NCM111, NCM532, NCM622, NCM811, NCM90505 (ultra-high nickel platforms), LFP (Standard/High Compaction), LFMP, LCO (Standard/High Voltage), LMO (Lithium Manganese Oxide), LMNO (High-Voltage Spinel), LMR (Lithium-Manganese-Rich), LVP (Lithium Vanadium Phosphate), LVPF, LiFeSO₄F, Lithium-Rich Layered Oxides (LRLO), Li2S (Lithium Sulfide Conversion), C₆O₆Li₂ (Organic Carbonyls), and SPAN (Sulfurized Polyacrylonitrile).
	Sodium-Based Frameworks	P2-type Sodium Nickel Manganese Oxide (Na₀.₆₇Ni₀.₅Mn₀.₅O₂), P2-type Sodium Nickel Iron Manganese Oxide (Na₀.₆₇Ni₀.₂₅Fe₀.₂₅Mn₀.₅O₂), NFM, NFPP, NVP, NVPF, NFSO4, NCuTiO, Iron-based Prussian Blue Analogs (Na₂Fe[Fe(CN)₆]), Manganese-based Prussian Blue Analogs (Na₂Mn[Mn(CN)₆]), C₆O₄Na₂, C₆O₆Na₂, Tunnel-type Manganese Oxides (Na₀.₄₄MnO₂), and Transition Metal Sulfides/Selenides (Na₂S, Na₂Se, MoS₂, Sb₂S₃).
Anode Chemistries & Modalities	Intercalation & Alloy Formats	High-purity Natural/Synthetic Graphite, Silicon-Carbon (Si-C) composites, structured Silicon Oxides (SiOx), Lithium Titanate (LTO), High-Capacity Tin (Sn), Antimony (Sb), and high-performance Phosphorus-Carbon (P-C) composites.
	Carbon Frameworks	Optimized Hard Carbon and Soft Carbon configurations engineered explicitly for fast-charging profiles, Sodium-ion performance alignment, and variable structural d-spacing targets.
	Conversions & Metal Oxides	Titanium Dioxide (TiO₂), Iron Oxide (Fe₃O₄), Cobalt Oxide (Co₃O₄), Lithium-Sulfur supportive nodes (LiS), and Iron Fluoride (FeF₃) custom parameters.
	Polymeric & Carbonyl Systems	Conductive networks featuring (C₆H₅N)ѕ Polyaniline (PANI), and customized organic Carbonyl Compounds (C₆O₆Li₂).
	Extreme Performance Formats	Pure Lithium Metal foils, Sodium Metal matrices, High-Purity Aluminum Metal Foils (tailored for multivalent systems), and advanced Anode-Free (Zero-Anode) current collector preparation protocols with specialized interfacial functional coatings.
Pre-Lithiation Additives	Sacrificial Additives	Precision-metered sacrificial cathode additives for irreversible initial capacity compensation: Li5FeO4 (LFO), Li2NiO2, and Li6CoO4.

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Current Collector & Separator Customization Matrix

We offer complete structural customization of all passive and supportive layers to match extreme current density or unique chemical compatibility profiles:

Component Type	Substrate Framework	Engineering Specifications & Custom Options
Current Collectors	Anode Substrates	Standard Copper Foil, Carbon-Coated Copper (for enhanced mechanical adhesion and lower contact resistance), Nickel Foil (critical for Sodium-ion/Solid-state processing), Stainless Steel Foil, localized Mesh current collectors, and next-gen Composite Current Collectors (polymer-core metallized substrates).
	Cathode Substrates	Standard Aluminum Foil, Carbon-Coated Aluminum, specialized Corrosion-Resistant Alloys for extreme high-voltage testing, and lightweight Composite Aluminum films.
Functional Separators	Base Polymeric Frameworks	Single-layer or multi-layer Polypropylene (PP), Polyethylene (PE), and co-extruded trilayer PP/PE/PP configurations available across a broad spectrum of thickness profiles (e.g., 9μm to 25μm) and porous distributions.
	Thermal & Safety Coatings	Sub-micron single-sided or double-sided Alumina Ceramic (Al₂O₃) coatings, Aramid-coated matrices, PVDF/ceramic hybrids, and custom functionalized polymeric safety shut-down barriers.
	Solid-State Separation Support	Integrated support matrices and customized porous skeletons optimized for oxide-based, sulfide-based, and polymer-based solid or gel electrolyte integration.

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Solid-State & Hybrid Electrolyte Frameworks

Our pouch cell platforms are explicitly optimized to interface with advanced solid-state and liquid-alternative matrices:

Electrolyte Class	Technical Implementations & Chemical Library Compatibility
Oxide-Based Solid	Garnet-type (LLZO), Perovskite-type (LLTO), and NASICON-type (LATP/LAGP).
Sulfide-Based Solid	High-conductivity Glass-Ceramics (Li₂S-P₂S₅), Argyrodites (Li₆PS₅Cl), and thio-LISICON structures.
Polymer & Composite	PEO-based matrices, gel polymer electrolytes (GPE), and inorganic-organic hybrids.
Specialty Liquid & Ionic	High-voltage formulations (>4.4V functional stabilization), ultra-low gassing configurations, specialized Aluminum-targeted chloroaluminate ionic liquids (e.g., AlCl₃-[EMIM]Cl blends), and a broad internal high-purity salt library including LiFSI, LiTFSI, NaBOB, NaFSI, and custom alternative ionic liquids.

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Next-Generation / Beyond-Lithium Chemistries

Advanced, high-density experimental system support architectures:

Chemistry System	Hardware Matrix Capabilities & Structural Adjustments Focus
Lithium-Sulfur (Li-S)	High-loading sulfur/carbon matrices matched precisely with tailored lithium metal protection layers.
Lithium-Air (Li-O₂)	Open-palette porous carbon gas-diffusion architectures.
Aluminum-Ion (Al-ion)	High-purity aluminum metal anodes paired with targeted carbonaceous or oxide hosts, engineered explicitly for chemical compatibility with reactive room-temperature chloroaluminate ionic liquids.
Alternative Modalities	Multivalent systems including Calcium-ion (Ca²⁺) and high-energy Aqueous / Non-Aqueous Zinc-based (Zn) battery architecture testing development platforms.