Nickel Foam 100 PPI 1.6–5 mm Porous Sheet ATOMFAIR®

Price range: $46.00 through $95.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Knitted nickel foam sheet, 100 PPI with 75–80% porosity and ≥98% through-hole rate; 1.6, 2, and 5 mm thicknesses for filters or electrodes. Order now.

NICKEL FOAM 100PPI 75-80% POROSITY WATERPROOF ACID ALKALI 1100°C FILTER

ADVANCED POROUS METAL MATERIAL

Nickel Foam

Knitted nickel foam, 100PPI, 75-80% porosity, ≥98% through-hole rate. Available in 1.6mm, 2mm and 5mm thicknesses. Waterproof, acid and alkali resistant, fireproof. For battery electrodes, filtration, catalysis and EMI shielding. Custom sizes available.

Basic Parameters

Parameter Specification
Thickness 1.6mm, 2mm, 5mm
Pore Density 100 PPI
Weave Method Knitted
Tolerance Waterproof, low temperature resistant, high temperature resistant, acid resistant, fireproof, alkali resistant

Nickel Foam Parameters

Parameter Specification
Pore Size 0.1mm-10mm (5-130PPI)
Porosity 75%-80%
Through-hole Rate ≥98%
Bulk Density 0.1-0.8 g/cm³

Product Characteristics

  • High Through-Hole Performance: Nearly fully permeable structure, as filter material with low pressure drop and high flow rate.
  • Large Specific Surface Area: Under the same through-hole rate, larger specific surface area compared to other porous materials.
  • High Porosity, Uniform Pore Structure: Porosity above 95%, three-dimensional porous permeable structure, good metal strength, lighter weight at same volume, excellent sound absorption, energy absorption and electromagnetic shielding performance.
  • Metal Properties: Available in nickel, copper, iron or alloy substrates, featuring fire resistance, no falling residue, recyclable, thermal conductivity, wide application range.
  • Good Mechanical Processing: Can be welded, sheared, pressed thin, coiled; metal material recyclable, environmentally friendly and cost-saving.

Application Fields

Exhaust gas purifier carrier materials, battery electrode materials, various catalyst carriers; especially suitable for high temperature and acid/alkali corrosion resistant filter materials, infrared burner surface layer materials, various industrial and civil drying equipment heating materials, etc.

Sizes can be customized. For any questions or specific customization requirements, please feel free to contact us at inquiry@atomfair.com
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

How does the 75-80% porosity of this nickel foam affect the trade-off between mechanical strength and fluid flow rate in filtration applications?

The 75-80% porosity provides a balance between structural integrity and permeability. With a bulk density of 0.1-0.8 g/cm³ and ≥98% through-hole rate, the foam maintains good metal strength while enabling low pressure drop and high flow rates, making it suitable for filter materials that require both durability and efficient fluid transport.

Can this nickel foam be integrated directly as a battery electrode current collector without additional surface treatments?

Yes, the foam's high through-hole rate (≥98%) and large specific surface area make it directly usable as a battery electrode material. It is waterproof and resistant to acid and alkali, compatible with common electrolytes. However, the 100 PPI pore density and 75-80% porosity may require optimization of active material loading for specific electrochemical performance.

What handling and storage precautions are needed to preserve the structural integrity of this nickel foam?

The nickel foam is fireproof, waterproof, and resistant to high temperatures (up to 1100°C) and acid/alkali environments. It can be welded, sheared, pressed thin, and coiled without residue. Due to its high porosity (75-80%) and lightweight nature, avoid excessive compressive forces during handling and storage to prevent permanent deformation. No special humidity control is required given its waterproof properties.

This 100PPI nickel foam (75-80% porosity, ≥98% through-hole rate) offers a rigid, acid/alkali-resistant porous substrate suitable for battery electrodes, high-temperature filtration, and catalysis, though the specified porosity range is notably lower than typical >90% foams, which may increase pressure drop in flow-through applications.

Positive

  • High through-hole rate for low pressure drop: ≥98% through-hole rate ensures nearly fully permeable structure, enabling high flow rates and low pressure drop when used as a filter or catalyst support material.
  • Large specific surface area for catalytic applications: The three-dimensional porous structure provides larger specific surface area compared to other porous materials at the same through-hole rate, enhancing catalytic and electrode reaction kinetics.

Trade-offs

  • Limited porosity range constrains permeability: Stated porosity of 75–80% is lower than the >95% claimed in product characteristics; buyers must verify actual porosity for applications requiring maximum flow or minimal backpressure, as lower porosity increases resistance.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

size

300mm*300mm*1.6mm, 250mm*400mm*2mm, 500mm*500mm*5mm