Iron Foam 99.8% Pure 10–110ppi Porous Sheet ATOMFAIR®

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

99.8% pure open-cell iron foam sheet with 10–110ppi pores, 95–98% porosity, >98% open pore rate and ≥1100°C heat resistance for filtration media. Order now.

SKU: AFMSSUQF395
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1. Standard Dimensions

Length×Width×Thickness Product Type
100mm×100mm×0.5mm Iron Foam
100mm×100mm×1mm Iron Foam
100mm×100mm×1.5mm Iron Foam
100mm×100mm×2mm Iron Foam
100mm×100mm×3mm Iron Foam
100mm×100mm×5mm Iron Foam
100mm×100mm×10mm Iron Foam
100mm×100mm×15mm Iron Foam
100mm×100mm×20mm Iron Foam
200mm×300mm×1mm Iron Foam
200mm×300mm×1.5mm Iron Foam
200mm×300mm×2mm Iron Foam
200mm×300mm×3mm Iron Foam
200mm×300mm×5mm Iron Foam
200mm×300mm×10mm Iron Foam
Customizable Sizes Iron Foam

2. Pore Characteristics & Bulk Density

Technical Parameter Specifications
Pore Size 10-110ppi
Thickness 0.5mm-25mm
Other Dimensions Customization is available; please feel free to consult us.
Porosity 95%-98%
Purity 99.8%
Open Pore Rate >98%
Bulk Density 0.1-0.8g/cm³

3. Key Product Features

No. Feature Category Description
1 Sound Absorption Porous structure with wide-frequency sound absorption, excellent noise reduction
2 Sound Insulation High noise interception efficiency after additional treatment, superior sound insulation
3 Electromagnetic Shielding Effective shielding against electromagnetic waves of approximately 90dB
4 Processability Easy to cut, bend and simply bond, suitable for various application scenarios
5 Fire & High-Temp Resistance Stable shape and incombustible at high temperatures, with heat resistance up to ≥1100℃
6 Thermal Conductivity High thermal conductivity for rapid and uniform heat transfer
7 Filtration & Air Permeability Excellent air permeability with filtration function, ultra-strong gas/fluid flow stability
8 Structural Characteristic Uniform pore structure ensuring consistent overall performance

4. Core Application Fields

  • Functional Materials: Floor vibration-damping materials, damping materials, battery electrode materials
  • Filtration & Protection: Filter materials, high-end packaging materials (lightweight protection)
  • Structural & Decorative: Structural materials (balancing strength and lightweight), decorative materials (metallic texture + porous aesthetics)

If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.

 

How does the thickness of iron foam (0.5mm to 25mm) affect its application in sound insulation versus thermal management?

The source indicates that iron foam provides wide-frequency sound absorption and, after additional treatment, high noise interception. For thermal management, it has high thermal conductivity for rapid heat transfer. Thicker foams (e.g., 10–25 mm) may offer better sound insulation due to greater material depth, while thinner foams (0.5–5 mm) are more suitable for thermal interfaces where minimal thickness is desired. The specific thickness can be customized.

What is the recommended method for bonding iron foam to other materials in composite structures?

The source states that iron foam is easy to bond simply. It can be bonded using adhesives or mechanical fasteners. The high porosity (95–98%) and open pore structure (>98%) allow adhesives to penetrate and create strong mechanical interlocks. For high-temperature applications, the foam's heat resistance up to ≥1100°C should be considered when selecting bonding agents.

What safety precautions are necessary when handling iron foam due to its high porosity and metallic nature?

The source notes that iron foam is incombustible and stable at high temperatures (≥1100°C), so fire risk is low. However, its porous structure may retain sharp edges after cutting; gloves should be worn. The material is lightweight (bulk density 0.1–0.8 g/cm³) and easy to handle. No special storage conditions are specified, but keeping it dry prevents oxidation.

This iron foam product features a highly porous (95-98%) open-cell structure with >98% open pore rate, enabling efficient fluid flow and filtration, combined with thermal stability up to 1100°C and electromagnetic shielding effectiveness of approximately 90dB.

Positive

  • High porosity and open pore structure: Porosity of 95-98% with >98% open pore rate ensures excellent fluid permeability and filtration efficiency, suitable for gas/liquid flow applications.
  • Multifunctional performance: Combines sound absorption, electromagnetic shielding (~90dB), and high-temperature resistance (≥1100°C) in a single lightweight material, reducing system complexity.

Trade-offs

  • Mechanical strength trade-off from high porosity: The high porosity (95-98%) inherently reduces mechanical strength compared to dense metals; structural applications may require reinforcement or careful load management.
  • Customization required for non-standard sizes: Standard dimensions are limited to 100x100mm and 200x300mm sheets; other sizes and pore specifications require custom orders, potentially increasing lead time.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).