COPPER WIRE FOAM 98% OPEN RATE SUB-HIGH EFFICIENCY VAPE FILTERADVANCED POROUS METAL MATERIAL
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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How does the high porosity of this copper wire foam affect its mechanical strength for filtration applications?
The foam achieves up to 98% porosity while maintaining a minimum mechanical strength of 2.5 MPa and tensile strength of 5-18 KPa. This balance is enabled by the copper wire knitted weave structure with filament diameters of 0.01-10mm, providing enough structural integrity for electronic cigarette and air filtration applications without sacrificing permeability.
Can this copper wire foam be used as a battery electrode material in addition to its vape filter function?
Yes, the product specifically lists battery electrode materials as an application. With a through-hole rate ≥98% and pore size range of 0.1-10mm, it provides a large specific surface area and high electrochemical activity suitable for electrode substrates. Compatibility with specific electrolyte systems and current collector integration should be evaluated based on the foam's ≥0.1 g/cm³ bulk density and ≥2.5 MPa mechanical strength.
What storage conditions are required to prevent oxidation of the copper wire foam?
The porous copper foam is described as corrosion-resistant and resistant to aging, capable of operating stably under high temperature and harsh working conditions. While copper may naturally oxidize in air, these characteristics indicate the material can be stored under standard laboratory conditions without requiring inert atmosphere or special humidity control.
This copper wire foam features a 98% open rate and 60-98% porosity, enabling high permeability for filtration and heat dissipation, but its low tensile strength (5-18 KPa) necessitates careful handling in mechanically demanding environments.
Positive
- High porosity and through-hole rate: With 60-98% porosity and ≥98% through-hole rate, this foam provides excellent permeability for gas and liquid filtration, heat transfer, and catalytic support applications.
- Multifunctional material system: Combines heat dissipation, electromagnetic shielding, filtration, damping, and catalytic carrier functions in a single lightweight, corrosion-resistant structure suitable for diverse industrial and research uses.
Trade-offs
- Low tensile strength: Tensile strength ranges from 5 to 18 KPa, indicating limited mechanical robustness under tension or pressure differentials, which may restrict use in high-stress filtration or structural applications.
- Delicate porous structure: The three-dimensional network foam is mechanically fragile; handling, cutting, or mounting requires care to avoid pore collapse or deformation that could compromise performance.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).






