Copper Wire Foam 98% Open Rate 200×200×2mm ATOMFAIR®

$72.00

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Copper wire foam filter, 200×200×2mm, 100 mesh, 98% open rate and 60%-98% porosity for e-cigarette, air, water and industrial filtration. Order now.

COPPER WIRE FOAM 98% OPEN RATE SUB-HIGH EFFICIENCY VAPE FILTER

ADVANCED POROUS METAL MATERIAL

Copper Foam

Copper wire foam, sub-high efficiency, 98% open rate, 100 mesh, knitted weave. 200×200×2mm. With 60-98% porosity and ≥98% through-hole rate, it is ideal for electronic cigarette, air filtration, medical, water purification and various industrial applications. Custom sizes available.

Product Parameters

Parameter Specification
Material Copper wire
Type Sub-high efficiency
Application Electronic cigarette
Applicable Object Electronic cigarette
Open Rate 98%
Dimensions 200mm × 200mm × 2mm
Weave Method Knitted
Filament Diameter 0.01-10mm
Mesh Count 100 mesh/inch
Radial Breaking Strength See detailed parameters (N/cm)
Width 0.5m
Density See detailed parameters (strands/10cm)
Applicable Scope Air conditioning, sugar refining, filters, fuel tanks, faucets, water purifiers, medical, coffee machines, air purifiers, sinks, filter kettles

Core Performance Parameters

Parameter Specification
Heat Transfer Coefficient >6 W/(m²·K)
Mechanical Strength ≥2.5 MPa
Tensile Strength 5-18 KPa
Pore Size 0.1-10mm
Porosity 60%-98%
Through-hole Rate ≥98%
Bulk Density >0.1 g/cm³
PPI (Pores Per Inch) 5-130

Applications

Heat dissipation materials, heat absorption materials, chemical catalyst carriers, electromagnetic shielding materials, filter materials, damping materials, battery electrode materials, sound-absorbing materials, decorative materials.

Porous Metal Foam Introduction

Porous metal foam is a type of metal material containing a certain number of pores with specific pore size and porosity within the matrix metal. It is a rapidly developing new material in the field of materials science. Its preparation principle involves electroplating target metal onto a three-dimensional network-structured polymer skeleton (commonly known as sponge) such as polyurethane or polyester polyurethane, then burning out the internal polymer skeleton and reducing metal oxides, followed by chemical heat treatment and machining to finally produce foam metal products. Therefore, foam metal features a three-dimensional multi-layer structure, high permeability, adjustable pore size, and combines the dual attributes of functional and structural materials. It offers damping, shock absorption, noise reduction, thermal insulation, flame retardancy, filtration, gas distribution, electromagnetic shielding and other functions. It also possesses certain mechanical strength, along with advantages such as lightweight, heat resistance, corrosion resistance, large specific surface area, high chemical and electrochemical activity, and resistance to aging. It can operate stably under high temperature and harsh working conditions, solving many practical application challenges.

Porous Metal Foam Application Fields

Porous metal foam is a key supported material widely applicable in aviation, aerospace, petroleum, automotive, construction, chemical industry, metallurgy, medicine, electrochemical industry and military industry. Specific applications include: exhaust gas filtration, diesel particulate filter, oil fume purification equipment, catalyst carrier, oil and gas sand separator, sound absorption and noise reduction, thermal insulation and heat dissipation, air filtration, conventional filtration, vacuum filtration, open-type automotive filters, chemical workshop smoke filtration, oil tank wind shield, seawater separation filtration, pipeline filtration and disinfection, water desalination evaporator baffle, motor silencer, energy reducer, catalytic converter, indoor distribution panel, lightweight high-strength panels, electrophoretic dilute-phase devices, spacecraft wing structure, jet engine silencing components, toothed heat exchanger, cooling fin, high-temperature engine components, liquid heat exchanger, cooling tower capacitor, battery plate, porous spark plug, etc.

Sizes can be customized. For any questions or specific customization requirements, please feel free to contact us at inquiry@atomfair.com
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

How does the high porosity of this copper wire foam affect its mechanical strength for filtration applications?

The foam achieves up to 98% porosity while maintaining a minimum mechanical strength of 2.5 MPa and tensile strength of 5-18 KPa. This balance is enabled by the copper wire knitted weave structure with filament diameters of 0.01-10mm, providing enough structural integrity for electronic cigarette and air filtration applications without sacrificing permeability.

Can this copper wire foam be used as a battery electrode material in addition to its vape filter function?

Yes, the product specifically lists battery electrode materials as an application. With a through-hole rate ≥98% and pore size range of 0.1-10mm, it provides a large specific surface area and high electrochemical activity suitable for electrode substrates. Compatibility with specific electrolyte systems and current collector integration should be evaluated based on the foam's ≥0.1 g/cm³ bulk density and ≥2.5 MPa mechanical strength.

What storage conditions are required to prevent oxidation of the copper wire foam?

The porous copper foam is described as corrosion-resistant and resistant to aging, capable of operating stably under high temperature and harsh working conditions. While copper may naturally oxidize in air, these characteristics indicate the material can be stored under standard laboratory conditions without requiring inert atmosphere or special humidity control.

This copper wire foam features a 98% open rate and 60-98% porosity, enabling high permeability for filtration and heat dissipation, but its low tensile strength (5-18 KPa) necessitates careful handling in mechanically demanding environments.

Positive

  • High porosity and through-hole rate: With 60-98% porosity and ≥98% through-hole rate, this foam provides excellent permeability for gas and liquid filtration, heat transfer, and catalytic support applications.
  • Multifunctional material system: Combines heat dissipation, electromagnetic shielding, filtration, damping, and catalytic carrier functions in a single lightweight, corrosion-resistant structure suitable for diverse industrial and research uses.

Trade-offs

  • Low tensile strength: Tensile strength ranges from 5 to 18 KPa, indicating limited mechanical robustness under tension or pressure differentials, which may restrict use in high-stress filtration or structural applications.
  • Delicate porous structure: The three-dimensional network foam is mechanically fragile; handling, cutting, or mounting requires care to avoid pore collapse or deformation that could compromise performance.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD excl. heavy equipment). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).