Description
ATOMFAIR MPBM-200 TOUCHSCREEN PLANETARY BALL MILL PLC LAB GRADERESEARCH GRADE EQUIPMENT
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFair®
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The MPBM-200 is a high-power planetary ball mill requiring proper electrical grounding, overload protection, and a level, load-bearing floor. The unit must be operated in a dry, clean environment with the PLC touchscreen control system accessed only by authorized personnel.
- Electrical Safety: The 22 kW motor requires a dedicated electrical circuit with appropriate overcurrent protection and grounding.
- Mechanical Safety: The heavy rotating assembly (2725 kg) poses crush and pinch hazards; ensure all guards are in place before operation.
- Environmental Storage: Store and operate the mill in a dry, dust-free environment to prevent electrical component damage.
- Material Compatibility: Select grinding jar and ball materials compatible with the target material to avoid cross-contamination or chemical reactions.
- User Manual Requirement: Consult the user manual for detailed installation, operation, and maintenance instructions before first use.
This procedure describes the safe initialization and operation of the MPBM-200 planetary ball mill. Follow these steps to ensure proper setup and avoid equipment damage or personal injury.
Required Equipment: Grinding jars (ordered separately), Grinding balls (ordered separately), PLC touchscreen control system
- Position and Verify
Position the mill on a level, vibration-absorbing surface and verify the electrical supply matches the nameplate specifications. - Install Grinding Media
Install the selected grinding jars and balls according to the user manual, ensuring proper sealing and balancing. - Power On and Log In
Power on the PLC touchscreen and log in with the authorized password to access the control interface. - Program Parameters
Program the rotation speed, time, and direction (forward/reverse) using the touchscreen interface. - Initiate Grinding Cycle
Initiate the grinding cycle and monitor operation via the real-time display and fault alarm system. - Shut Down and Wait
After completion, power off the unit and allow it to come to a complete stop before opening the jars.
Given the MPBM-200's jar rotation speed range of 0–215 r/min and 460 mm jar holder inner diameter, how does this trade-off against smaller models in grinding performance for hard ceramics like alumina?
The MPBM-200's lower maximum jar speed (215 r/min) compared to smaller models (e.g., MPBM-6 at 670 r/min) is offset by its larger jar capacity (460 mm ID) and higher motor power (22 kW) with a revolution diameter of Φ738 mm. This trade-off prioritizes high batch throughput over individual jar rotational energy; for hard ceramics, milling cycles per batch are longer but overall productivity per batch is substantially higher. The source confirms support for dry, wet, and vacuum grinding modes, suitable for large-scale ceramic powder processing.
Which jar and grinding ball materials from the available options (Al₂O₃, YSZ, Agate, WC-Co, SS, PU, Ceramic, Nylon for jars; Al₂O₃, YSZ, Agate, WC-Co, SS, IC-PU for balls) are recommended for grinding lithium cobalt oxide (LiCoO₂) battery cathode materials to avoid contamination?
For LiCoO₂ grinding, Al₂O₃ (95% alumina) jars and Al₂O₃ grinding balls are recommended to minimize metallic contamination. YSZ (yttria-stabilized zirconia) jars and balls offer higher wear resistance while maintaining chemical inertness. Agate (natural SiO₂) may introduce silicon contamination and should be avoided if ultra-high purity is required. All jar and ball materials are ordered separately for the MPBM-200, which accommodates 50 L jars per the standard configuration.
What are the facility infrastructure requirements for installing the MPBM-200, including floor loading, electrical supply, and support for vacuum grinding?
The MPBM-200 weighs 2725 kg with dimensions 2670×1600×2804 mm, requiring a reinforced floor capable of supporting over 2.7 tonnes and adequate clearance. Its 22 kW motor demands a dedicated high-power electrical supply; specific voltage and phase are not detailed in the source, so professional electrical assessment is advised. If vacuum grinding mode is used, a vacuum pump and compatible connections must be arranged separately.
The MPBM-200 is a production-scale planetary ball mill with a 22 kW motor and 200 L jar capacity, featuring a PLC touchscreen control system for programmable bidirectional rotation and fault monitoring. Its large size and weight necessitate dedicated floor space and infrastructure, while jars and media must be sourced separately with careful material compatibility consideration.
Positive
- PLC Touchscreen with Program Management: Integrated capacitive touch PLC system supports password-protected multi-program editing, storage, recall, real-time operation monitoring, and automatic fault alarming for reproducible grinding protocols.
- Bidirectional Rotation with Power-Off Memory: Forward/reverse rotation control with precise timing functions and automatic retention of operational parameters after power interruption ensures consistent experimental campaigns.
Trade-offs
- Large Footprint and Weight: At 2670 × 1600 × 2804 mm and 2725 kg, the unit requires substantial floor space and structural support; not suitable for standard benchtop laboratory environments.
- Separate Jar and Media Procurement: Grinding jars and balls must be ordered separately; material selection must be compatible with the target sample to avoid cross-contamination, adding procurement complexity.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
