Description
ATOMFAIR MPBM-100 TOUCHSCREEN PLANETARY BALL MILL PLC LAB GRADERESEARCH GRADE EQUIPMENT
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFair®
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The MPBM-100 is a heavy research-grade planetary ball mill with an 11 kW motor and 1300 kg weight, requiring proper electrical and mechanical installation. Grinding jars and media must be selected based on material compatibility to avoid cross-contamination, and the PLC control system should be operated per the user manual to ensure safety.
- Electrical Safety: Ensure the electrical supply matches the 11 kW motor requirements and that the unit is grounded to prevent electrical hazards.
- Mechanical Stability: Place the mill on a level, vibration-dampening surface capable of supporting 1300 kg to prevent mechanical instability during operation.
- Cross-Contamination Prevention: Select grinding jar and ball materials (e.g., Al₂O₃, Agate, YSZ, WC-Co) that are chemically compatible with the target material to avoid contamination of the sample.
- Operating Environment: Operate the mill in a well-ventilated area and avoid exposure to flammable atmospheres when using wet or vacuum grinding modes.
- Maintenance and Monitoring: Regularly inspect the jar holder, jars, and media for wear or damage, and utilize the PLC fault alarm system to detect operational anomalies.
This procedure outlines the safe initialization and operation of the MPBM-100 planetary ball mill using the PLC touchscreen control system. Follow these steps to program grinding parameters, select the appropriate mode, and monitor the process for reproducible results.
Required Equipment: ATOMFAIR MPBM-100 Planetary Ball Mill, PLC Touchscreen Control System
- Inspect the grinding jars and media
Inspect the selected grinding jars and media for cracks, wear, or contamination before loading them into the mill. - Load jars and media
Load the grinding jars with the sample material and grinding media up to 40% of the jar capacity, then secure the jars in the holder. - Configure grinding parameters
Set the desired rotation speed (0–240 r/min), grinding time, and select the grinding mode (dry, wet, or vacuum) using the PLC touchscreen interface. - Start the grinding process
Start the bidirectional rotation by pressing the run command on the touchscreen, and verify that the parameters are displayed and monitored in real time. - Monitor and stop the process
Monitor the operation via the touchscreen display for any fault alarms, and stop the mill using the stop command when the program completes or if an anomaly occurs.
What is the impact of the MPBM-100's 1:1.5 jar-to-sun wheel speed ratio on particle size reduction efficiency for hard ceramic powders like alumina or zirconia?
The MPBM-100 operates at a jar rotation speed of 0–240 r/min with a 1:1.5 speed ratio relative to the revolution diameter of Φ578 mm. This ratio is optimized for large-capacity milling (25L jars) to balance impact energy and frictional grinding, suitable for hard ceramics such as alumina and zirconia as listed in the application scope. The 11 kW motor provides sufficient torque to maintain consistent grinding under load.
Can the MPBM-100 be configured for vacuum or inert atmosphere grinding of air-sensitive battery materials like lithium cobalt oxide?
Yes, the MPBM-100 supports vacuum grinding mode in addition to dry and wet grinding. However, grinding jars and balls must be ordered separately; for air-sensitive materials, compatible jar materials such as Al₂O₃ or YSZ (both listed) are recommended to avoid contamination. The PLC control system with password protection and program recall ensures reproducible protocols for sensitive materials.
What safety features does the MPBM-100 PLC touchscreen system provide to prevent operational errors during unattended milling runs?
The integrated PLC touchscreen includes password-protected access to prevent unauthorized parameter changes, automatic fault alarming for real-time issue detection, and power-off memory that retains operational parameters after interruption. Bidirectional rotation control with timing functions allows precise protocol execution. These features collectively support safe unattended operation as described in the key features.
A technical evaluation of the ATOMFAIR MPBM-100 Touchscreen Planetary Ball Mill, a research-grade PLC-controlled unit with 11 kW motor, 0-240 r/min jar speed, supporting dry, wet, and vacuum grinding modes. The integrated touchscreen control system enables programmable memory, fault alarm, and bidirectional rotation with power-off memory. However, jars and grinding media are sold separately, and the unit's substantial weight (1300 kg) and dimensions require careful laboratory planning.
Positive
- PLC touchscreen with program management: Integrated capacitive touch PLC system supports password-protected access, multi-program editing, storage and recall, real-time monitoring, and automatic fault alarm, ensuring reproducible grinding protocols.
- Three grinding modes for versatility: Supports dry grinding, wet grinding, and vacuum grinding, accommodating a wide range of material processing requirements from electronic ceramics to advanced powders.
Trade-offs
- Jars and media ordered separately: Grinding jars and balls are not included with the main unit, requiring additional procurement and careful material compatibility assessment to avoid cross-contamination.
- High weight and large footprint: The unit weighs 1300 kg and measures 1750×1140×1330 mm, demanding substantial floor space and structural support in the laboratory.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
