Description
HPBM-100 HEAVY-DUTY HORIZONTAL PLANETARY BALL MILL 11KWLABORATORY GRADE EQUIPMENT
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TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
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Manufacturer: Atomfair LLC
Brand: ATOMFAIR®
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The HPBM-100 is a heavy-duty 11kW planetary ball mill requiring proper installation on a level, vibration-resistant surface with adequate electrical supply. The machine incorporates a brake locking safety function and integrated lifting mechanism; all safety guards must remain in place during operation.
- Weight and Foundation: The HPBM-100 weighs 1210 kg and must be installed on a level, vibration-absorbing foundation capable of supporting its weight.
- Electrical Requirements: The 11 kW motor requires a dedicated electrical circuit with appropriate voltage and current rating per local electrical codes.
- Jar Compatibility: Only compatible grinding jars with an inner diameter fitting the 328 mm jar holder and matching drive ratio should be used.
- Safety Brake: The integrated brake locking safety function must be verified operational before each use.
These steps guide the safe initialization and operation of the HPBM-100 heavy-duty planetary ball mill. Always follow all safety instructions and use the brake locking mechanism when loading or unloading.
Required Equipment: Grinding jars (25 L, compatible material), Grinding balls (40% jar volume)
- Inspection
Inspect the machine for any visible damage, loose fasteners, or foreign objects in the jar holders before starting. - Engage Brake
Engage the brake locking mechanism before loading or unloading grinding jars to prevent unintended rotation. - Load Jars
Install the selected grinding jars (25 L each) and fill them with grinding balls to approximately 40% of the jar capacity. - Set Parameters
Set the desired jar rotation speed (0–290 rpm) and cycle parameters using the touch control panel. - Start and Monitor
Start the mill and monitor for abnormal noise, vibration, or overheating during operation. - Discharge
Use the integrated lifting mechanism to safely discharge the material after the grinding cycle completes.
What is the maximum jar rotation speed of the HPBM-100 and how does the 1:1.5 speed ratio affect the grinding ball impact energy for brittle materials like electronic ceramics?
The HPBM-100 achieves a maximum jar rotation speed of 290 rpm under a 1:1.5 speed ratio, meaning the jar rotates 1.5 times faster than the sun wheel. This ratio is optimized to deliver a balanced combination of impact and friction energy, which is suitable for milling brittle materials such as electronic ceramics, though the exact force depends on jar size and ball loading.
What jar materials are compatible with the HPBM-100 for zero-metal contamination when grinding high-purity lithium battery cathode materials, and are they included with the main unit?
The HPBM-100 main unit does not include any grinding jars or balls; they must be ordered separately. For zero-metal contamination, Agate (natural SiO₂) jars, labeled for zero-metal analysis, and YSZ (yttria-stabilized zirconia) jars are directly compatible, as listed in the standard configuration. The 328 mm jar holder inner diameter accommodates the 25 L jars required for pilot-scale battery material processing.
What are the electrical and infrastructure requirements for installing the HPBM-100, including the need for a dedicated 11 kW power supply?
The HPBM-100 is powered by an 11 kW motor, which necessitates a dedicated high-current electrical supply, typically industrial three-phase power. With a net weight of 1210 kg and overall dimensions of 2110 × 1150 × 1370 mm, the unit requires a reinforced floor and adequate clearance for its integrated lifting and screen discharging mechanism, which includes a brake-locking safety feature for secure operation.
The HPBM-100 is a heavy-duty horizontal planetary ball mill with an 11kW motor and rigid dual-end support frame, designed for pilot-scale batch grinding. Its integrated discharge mechanism and separate jar procurement are key operational considerations.
Positive
- Rigid dual-end support frame for high-load stability: The dual-end double disc support frame significantly boosts overall rigidity and load capacity, ensuring stable operation even under heavy grinding conditions.
- Integrated lifting and discharge with brake safety: The built-in lifting and screen discharging mechanism includes a brake locking safety function, facilitating safe and efficient removal of ground materials.
Trade-offs
- Jars and grinding media sold separately: The listed price covers only the main unit. Grinding jars and balls must be purchased separately, requiring additional procurement coordination and upfront investment.
- Designed for pilot-scale batch grinding: With an 11kW motor and large dimensions, this unit is optimized for pilot trials and small-batch production, not continuous large-scale industrial milling.
Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.
To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.
Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).
