ATOMFAIR® PP 4-LAYER POUCH CELL TEST FIXTURE

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® PP 4-Layer Pouch Cell Test Fixture (Model: ATM-PCBT-PP-4L) is an advanced battery cycle test clamping device engineered for real-time pressure monitoring during electrochemical characterization. Constructed from PP (Polypropylene) with a four-layer structure upgraded from the three-layer version, this fixture features an integrated pressure sensor as an essential structural component and a single nut locking design for uniform pressure distribution. Standard working pressure is 350 kg (customizable up to 500 kg), compatible with battery thicknesses from 0.1–2.5 cm. Full material customization is available; contact inquiry@atomfair.com for tailored configurations.

1. Basic Product Parameters

Item	Specification
Product Name	Pouch Cell Battery Cycle Test Fixture (PP Four-Layer with Pressure Sensor Version)
Model	ATM-PCBT-PP-4L
Main Material	PP (Polypropylene) (standard, full material customization available)
Structure Design	Four-layer structure (upgraded from the three-layer fixture with an additional layer); pressure sensor is an essential structural component (retained from the three-layer version); adopted single nut design to make pressure distribution more uniform, stable structure, and real-time pressure monitoring available
Standard Working Pressure	350 kg (customizable up to 500 kg, adapted to the load-bearing capacity of the PP four-layer structure, optimized pressure distribution by single nut design)
Compatible Battery Thickness	0.1–2.5 cm (four-layer structure supports testing thicker batteries or multiple batteries simultaneously)
Clamping Method	Single nut locking + die spring buffer + four-layer synchronous clamping; single nut design ensures more uniform pressure distribution, scratch-proof to protect battery cells
Customization Service	Fixture size, four-layer spacing, and pressure level can be customized according to battery dimensions and test requirements; surface treatment can be customized (corresponding to original anodizing color customization, adapted to PP material characteristics)

2. Fixture Size & Maximum Theoretical Load

Rule: Max. cell length & width = Fixture length & width − 30 mm; Four-layer spacing can be adjusted according to cell thickness.

Fixture Size (mm)	Max. Theoretical Load (kg)	Max. Compatible Cell Size (mm)	Description
1078105	350	≤124875	Suitable for mini small cells, ultra-lightweight PP material, four-layer structure (upgraded from three-layer), single nut design for uniform pressure, stable performance
1090107	350	≤126077	Compact size, ultra-lightweight PP design, four-layer synchronous clamping, single nut locking ensures uniform pressure, suitable for cycle testing
10100130	350	≤1270100	Suitable for standard medium-sized cells, universally used in laboratories, ultra-lightweight PP, single nut design for more uniform pressure distribution
10120160	500	≤2890130	Standard high-pressure type (max 500 kg), PP four-layer reinforced structure, single nut locking, inherent insulating performance (no need for anodizing)
12120160	500	≤2690130	Reinforced high-pressure type, max load 500 kg, wear-resistant PP material, stable four-layer structure, single nut design for uniform pressure, ultra-lightweight and easy to operate
10150180	500	≤28120150	Suitable for large-capacity cells, PP four-layer structure (upgraded from three-layer), strong load-bearing capacity, single nut locking ensures uniform pressure, with inherent insulating performance
12150180	500	≤26120150	Top-level high-load version (max 500 kg for PP four-layer), single nut design for uniform pressure distribution, ultra-lightweight PP and scratch-proof to protect battery film

3. Optional Materials & Core Advantages

Material Category	Optional Material	Core Advantages (Combined with Four-Layer Structure & Single Nut Design)
PP (Default)	PP (Polypropylene)	Ultra-lightweight; cost-effective; fully electrolyte-resistant (no swelling); high toughness; scratch-proof to protect battery film; four-layer structure (upgraded from three-layer) with built-in pressure sensor for real-time pressure monitoring; single nut design ensures more uniform pressure, suitable for four-layer low-pressure to high-pressure cycle testing
Aluminum Alloy	7075-T6 Aluminum Alloy	Lightweight; highest strength among aluminum alloys; good rigidity and precise positioning; insulated after anodizing; scratch-proof; four-layer structure (upgraded from three-layer) with built-in pressure sensor for real-time pressure monitoring; single nut design ensures more uniform pressure, suitable for precision cycle testing
Aluminum Alloy	6061-T6 Aluminum Alloy	Lightweight; easy to operate; good overall performance; easy to process and weld; insulated after anodizing; general electrolyte resistance; four-layer structure + single nut design ensures uniform pressure, cost-effective option
Stainless Steel	304 Stainless Steel	Cost-effective; resistant to regular electrolyte contact; non-magnetic; high load capacity; scratch-proof, optional for scenarios requiring higher corrosion resistance
Stainless Steel	316 Stainless Steel	Optimal electrolyte corrosion resistance; suitable for leakage/immersion testing; non-magnetic; compatible with high pressure, optional for harsh testing scenarios
PP/HDPE	PP (Polypropylene)	Ultra-lightweight; cost-effective; fully electrolyte-resistant (no swelling); high toughness; scratch-proof to protect battery film, optional for four-layer low-pressure testing (consistent with default PP material, for category completeness)
Engineering Plastic	PEEK (Polyetheretherketone)	Ultra-lightweight; optimal electrolyte resistance (no swelling); insulating and non-magnetic; wide temperature resistance range; extremely high precision, suitable for four-layer precision testing
Carbon Steel	Carbon Steel	Lowest cost; strong load-bearing capacity; four-layer structure improves rigidity, suitable for cost-sensitive four-layer high-pressure testing
Acrylic	Acrylic (PMMA)	Lightweight; high transparency for visual observation; insulating and non-magnetic; easy to process, optional for four-layer observation-type testing

Key Features & Advantages

Four-Layer Structure with Integrated Pressure Sensor: Upgraded from the three-layer design with an additional layer; the pressure sensor is an essential structural component enabling real-time pressure data acquisition via external equipment.
Single Nut Locking Design: Delivers more uniform pressure distribution compared to conventional multi-nut configurations, ensuring consistent and reproducible battery cycle test data.
Ultra-Lightweight PP Construction: Cost-effective polypropylene material with inherent insulating performance (no anodizing required), fully electrolyte-resistant without swelling, and scratch-proof to protect battery films.
Flexible Customization: Fixture size, four-layer spacing, pressure level, and material selection (PP, 7075-T6/6061-T6 aluminum, 304/316 SS, PEEK, carbon steel, acrylic) can all be tailored to specific test requirements.

4. Important Notes

Size Rule: Cell length & width = Fixture length & width − 30 mm; Four-layer spacing can be adjusted according to cell thickness, providing safe clamping space, and more uniform pressure distribution is achieved through the single nut design to ensure stable battery cycle test data.
The PP four-layer fixture is upgraded from the three-layer fixture, with an additional layer added to the original three-layer structure; the pressure sensor is still an essential structural component, and the sensor data cable can be connected to external acquisition equipment to realize real-time monitoring of test pressure. The core improvement is the adoption of a single nut locking design, which makes the pressure distribution more uniform compared with the three-layer version. It is ultra-lightweight, easy to operate, has inherent insulating performance (no need for anodizing), excellent rigidity, outstanding load-bearing performance (max 500 kg), fully electrolyte-resistant (no swelling), scratch-proof to protect battery film, and does not interfere with test data.
Fixture size, four-layer spacing, material and pressure level can be customized according to different battery cycle test requirements; PP is recommended for cost-sensitive, electrolyte-resistant testing scenarios, while 7075-T6 aluminum alloy is suitable for high-precision, high-strength testing scenarios; the four-layer structure supports testing thicker batteries.

For any questions or customization needs, please contact: inquiry@atomfair.com

TAILORED SOLUTIONS FOR RESEARCH

Contact our engineering team for technical support or official quotations.

EMAIL: inquiry@atomfair.com

Manufacturer: Atomfair LLC

Brand: ATOMFAIR®

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