Ceramic Plunger Pump 0-10000μL Precision 0.5% ATOMFAIR®

$7,670.00

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High-precision ceramic plunger pump with 2μm matching precision and 0.5% dosing accuracy, designed for electrolyte and pharmaceutical liquid dosing. Order now.

SKU: AFMSYDRF862
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Description

ATOMFAIR® ATOMFAIR-PP794 CERAMIC PLUNGER PUMP SYSTEM

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® Atomfair-PP794 Ceramic Plunger Pump is an elite, high-precision dispensing asset engineered for meticulous fluid manipulation in advanced manufacturing setups. Serving as a highly repeatable micro-liquid metering system, this setup excels at hazardous chemical distribution, acidic fluid allocation, and ultra-precise battery electrolyte dosing lines. The automated hardware utilizes an integrated stepper or servo motor linked via a high-rigidity coupling to actuate a valve-free ceramic core plunger. By combining continuous reciprocating linear strokes with synchronized axial rotations inside a 2 μm matched chamber, it changes fluid vectors internally. This positive displacement mechanics entirely removes classical check-valve sealing dependencies, achieving long-term calibration stability for elite clean energy, biological, and electronic materials laboratories.

Technical Specifications

PARAMETER DETAILS
Product Model Atomfair-PP794 (Version V2.0 | Release: 2024-01-27)
Pump Class Type Single-Head 1-In 1-Out Reciprocating Rotary Positive Displacement
Pump Core Metallurgy High-Performance Industrial Ceramics (ZrO₂ / Al₂O₃ Matrix)
Matching Clearance Precision 2 μm Ultra-High Mechanical Matching Tolerance
Single Stroke Volume 0 μL – 10000 μL Max Continuous Displacement
Dosing Precision Error Within ± 0.5% (Volumetric Precision Metric Within ± 3‰)
Rotational Velocity Spectrum 1 – 1200 rpm (Bi-directional Forward & Reverse Flow Support)
Automation & Processor Core Imported Panasonic PLC System | Standard Pulse Control Logic
HMI Display Interface 4.3-Inch Resistive Touch Screen Graphic Interface
Recipe Memory Space Permanent Storage Backed for Up to 100 Unique Recipe Profiles
Maximum Fluid Temperature ≤ 250 °C Extended Media Threshold
Fluidic Tubing Constraints PE / Teflon Interfacing; Inlet/Outlet: ID Φ 6 mm × OD Φ 8 mm
Dispensing Needle Selections Φ 2.5 mm / Φ 4.0 mm / Φ 6.0 mm (Custom Tooling Lengths Available)
Chassis Physical Sizes Pump Head: 201 × 125 × 147 mm | Main Controller: 295 × 215 × 157 mm
Total Hardware System Weight Approximately 7.3 kg Combined Architecture
Electrical Input Power AC 220V ± 10% 50/60Hz Standard (AC 110V ± 10% Optional)
Environmental Limits & Rating 0 – 40 °C Working Space | Relative Humidity < 80% | IP31 Enclosure
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Valve-Free Valving Kinematics: Eliminates vulnerable dynamic seals and physical check valves, using a rotating plunger method that entirely stops clogging, leaking, bubble aggregation, or fluid dripping.
  • High-Performance Ceramic Core: Crafted with high-grade ZrO₂ and Al₂O₃ matrices providing extensive acid, alkali, and thermal resistance along with self-lubricating 2 μm tight seal boundaries.
  • Intelligent HMI Programmability: Features an integrated Panasonic PLC linked to a 4.3-inch screen, allowing on-the-fly tuning of stroke count parameters, standby flush scripts, or automatic stop limits.
  • Advanced Volumetric Formulations: Computes comprehensive throughput parameters via programmatic stroke calculations ($Q_{total} = Q_{stroke} \times N_{strokes}$), ensuring stable flow rates within ± 3‰.

APPLICATION SCOPE: Optimized for high-end laboratory micro-dispensing, aggressive chemical reagent filling, pilot battery electrolyte dosing, pharmaceutical fluid marking, and volatile solvent processing.
PACKAGING: Securely shipped within an impact-resistant export container measuring 295 × 215 × 157 mm, fully protected by anti-static structural foam blocks to prevent ceramic core stress micro-fractures.
IMPORTANT NOTICE: Do not introduce particulate-heavy fluids or crystalline slurry clumps that violate the 2 μm tight matching clearance. Ensure the input single-phase voltage corresponds to the selected AC 220V or 110V standard prior to triggering pulse automation.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

The pump must be stored and operated within 0–40 °C and below 80 % relative humidity to protect the electronics and ceramic core. All wetted components (ceramic plunger, PE/Teflon tubing) are chemically inert, but the system should be flushed after handling reactive electrolytes or solvents to prevent residue crystallization or corrosion.

  • Temperature and Humidity Limits: Operate and store the pump only in environments between 0 °C and 40 °C with relative humidity below 80 % to avoid condensation on electronic components and degradation of the servo motor.
  • Chemical Compatibility of Wetted Parts: All liquid‑contact surfaces are industrial ceramic (ZrO₂, Al₂O₃) and PE/Teflon tubing, which resist most acids, alkalis, and solvents, but verify compatibility with aggressive oxidizing agents or hydrofluoric acid prior to dosing.
  • Electrical Safety and Grounding: Connect the pump to a grounded AC power source (220 V±10 % or 110 V±10 %) with the specified frequency (50/60 Hz) to prevent electrical shock or motor damage.
  • Fluid Tubing Connection Integrity: Use the provided Ø6 mm ID / Ø8 mm OD PE or Teflon tubing and ensure all connections are tight to avoid leaks, as the valve‑free design relies on self‑sealing precision (2 μm clearance).
  • Post‑Operation Flushing Requirement: After dosing corrosive or viscous media, flush the pump with a compatible cleaning solvent to prevent clogging, crystallization, or wear of the ceramic plunger chamber.

This high‑precision metering pump uses a reciprocating‑rotary ceramic plunger driven by a servo motor. Follow the steps below to initialize, prime, and perform dosing safely.

Required Equipment: Atomfair PP794 pump unit with integrated controller, 4.3‑inch touchscreen HMI for parameter entry, PE or Teflon inlet/outlet tubing (Ø6×8 mm), Appropriate dosing needle (Φ2.5, Φ4.0, or Φ6.0 mm)

  1. System Inspection
    Inspect the pump, controller, tubing, and power cord for any physical damage or loose connections before connecting to the liquid source and power supply.
  2. Connect Fluid Lines
    Attach the inlet tubing to the liquid reservoir and the outlet tubing to the dosing needle, ensuring all fittings are hand‑tightened to prevent leaks.
  3. Power On and Prime
    Connect the pump to the correct AC power supply, turn on the controller via the touchscreen, then select the 'Priming' function to purge air from the tubing and ceramic chamber until a steady liquid stream appears.
  4. Set Dosing Parameters
    Using the touchscreen HMI, program the desired single‑stroke volume (0–10000 µL), number of strokes, flow speed (1–1200 rpm), and enable functions such as suck‑back or delay dosing as needed.
  5. Execute Dosing Cycle
    Press the start button on the touchscreen to begin the dosing cycle; the pump will automatically stop when the target total volume is reached and will store the operation in one of up to 100 recipe slots.
  6. Perform Standby Cleaning
    After completing the dosing run, initiate the 'Standby Cleaning' function to flush the system with a compatible cleaning solvent and prevent residue buildup in the ceramic plunger assembly.
  7. Shutdown and Power Off
    Disconnect the pump from the power supply after the cleaning cycle ends, and store the pump in a clean, dry environment within the specified temperature and humidity limits.

How does the Atomfair PP794 achieve a dosing precision within 0.5% across its entire stroke volume range from 0 to 10000 μL?

Through a high-precision ceramic plunger pump core made of ZrO2 and Al2O3 materials, matched to 2 μm tolerance, driven by an imported servo/stepper motor. The valve-free positive displacement reciprocating rotary design eliminates dynamic seals and provides self-sealing and self-lubricating action. Flow is precisely controlled by adjusting stroke length and rotation speed, ensuring consistent volume delivery with no waste, bubbles, or leakage.

Which corrosive and high-temperature liquid media are compatible with the Atomfair PP794's pump core, and what tubing materials are available?

The pump core is made of industrial ceramics (ZrO2, Al2O3) that are corrosion-resistant, wear-resistant, and can handle media temperatures up to 250°C. All media-contact parts are ceramic, preventing chemical reactions. Fluid tubing options are PE and Teflon, with inlet and outlet ID 6 mm and OD 8 mm. Needle diameters of Φ2.5, Φ4.0, and Φ6.0 are available for different dosing applications.

What power and environmental conditions are required to operate the Atomfair PP794 precision dosing system?

The system operates on AC 220V±10% 50/60Hz (standard) with an optional AC 110V configuration. The operating environment must be 0–40°C with relative humidity below 80%, and the protection grade is IP31. The pump and controller together weigh approximately 7.3 kg and measure 295×215×157 mm for the controller and 201×125×147 mm for the pump unit, allowing benchtop installation with standard electrical grounding.

The Atomfair PP794 ceramic plunger pump delivers precise dosing (0.5% accuracy) for aggressive fluids up to 250°C, but its IP31 rating and 80% relative humidity limit require controlled laboratory environments to maintain performance and longevity.

Positive

  • High-precision ceramic construction: The ZrO₂/Al₂O₃ plunger and chamber provide chemical inertness, wear resistance, and 2 μm matching precision, enabling self-sealing operation with ±3‰ flow stability and 0.5% dosing accuracy without additional seals or lubricants.
  • Valve-free reciprocating rotary design: Eliminates dynamic seals and wearing parts, reducing maintenance; flow is adjustable via stroke length and rotation speed, supporting forward/reverse delivery with no leakage, bubbles, or clogging reported.

Trade-offs

  • Controlled environment required: IP31 protection and <80% relative humidity limit deployment to clean, dry lab spaces; exposure to moisture or dust may compromise pump integrity and precision.
  • Ambient-operating temperature gap: While the pump handles media up to 250°C, the operating environment must be 0–40°C, necessitating thermal isolation or active cooling for high-temperature dosing applications to maintain electronic integrity.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).