Wet Process PE Separator 12μm High Puncture Strength ATOMFAIR®

$58.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Wet process PE separator, 12μm thickness, porosity 40%, high puncture strength 566g, 60mm×10m. Ideal for lithium-rich manganese batteries. Order now.

SKU: AFMSPKAW502
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Description

ATOMFAIR® WET PROCESS PE SEPARATOR 12μm (MODEL: AFSPPE12U60mm10m)

RESEARCH GRADE MATERIAL – LI-RICH MN-BASED SPECIAL

Product Overview

The AFSPPE12U60mm10m is a specialized research-grade wet process PE separator optimized for lithium-rich manganese-based secondary battery configurations. Engineered to meet the stringent validation demands of university laboratories and corporate electrochemical R&D workflows, this 12μm thickness matrix delivers exceptional puncture resistance and reliable sub-pore distribution profiles. Supplied in a practical 60mm × 10m roll architectural form factor, it provides a stable baseline testing control for custom cell prototyping while aligning with standard commercial battery separator price thresholds.

Technical Specifications

PARAMETER DETAILS
1. Primary Model Identification
Product Model AFSPPE12U60mm10m
Brand Name Atomfair
Product Name Wet Process PE Separator (Special for Lithium-Rich Manganese-Based Batteries)
Dimension Specification 60 mm × 10 m
2. Model AFSPPE12U60mm10m Core Metrics
Base Film Material / Thickness PE (Polyethylene) | 12 μm (Total Thickness: 12 μm)
Physical & Structural Profile Width: 60 mm | Areal Density: 7.1 g/m² | Porosity: 40% | Air Permeability: 222 S
Thermal Behavior Longitudinal Heat Shrinkage MD: 0.9% | Transverse Heat Shrinkage TD: 0.1% | Melting Temperature: 135 °C
Mechanical Strength Profile Longitudinal Tensile Strength: 208 kg/cm³ | Transverse Tensile Strength: 167 kg/cm³ | Puncture Strength: 566 g
3. Extended Catalog & Related Matrix Options
Dry Process PP Options AF-PP16 (16μm) | AF-PP20 (20μm) | AF-PP25 (25μm)
Wet Process PE Options AF-PE7 (7μm) | AF-PE9 (9μm) | AF-PE12 (12μm) | AF-PE16 (16μm) | AF-PE20 (20μm)
4. Compliance & Customization Trace
Manufacturing Standards Processed under strict ISO 9001 standard compliance conditions.
Custom Frameworks Alternative width slits, specific roll lengths, or specialized surface treatments are available upon institutional request.


Key Features & Advantages

  • Homogeneous Material Purity: Features an uncompromised structural configuration with highly uniform elemental distribution across the matrix.
  • Enhanced Operational Efficiency: Specifically engineered to demonstrate superior electrochemical performance, significantly boosting transfer kinetics at targeted bands.
  • Optimized Sintering/Microstructure: Advanced synthesis allows for lower required operating temperatures and ideal grain boundary integration during cell fabrication.

APPLICATION SCOPE: Premium wet process PE separator for R&D layouts, high-capacity lithium-rich manganese-based secondary coin/pouch cell validation configurations.
PACKAGING: Protected comprehensively using an outer Plastic Sealed Bag enhanced with an internal cushioning Buffer Pad to avoid cell fabrication structural deformation.
IMPORTANT NOTICE: This product is highly sensitive to ambient exposure. Keep containers tightly sealed or handle exclusively within an anhydrous inert gas environment to prevent phase contamination or degradation before thermal validation. Storage Environment: Sealed and stored in a normal or low temperature, dry and ventilated environment. Notes: Keep away from fire and heat sources; Avoid sun exposure, fire baking and rain during transportation.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This polyethylene separator must be stored in a sealed, dry, ventilated environment at normal or low temperatures to prevent degradation. Avoid exposure to fire, heat sources, and direct sunlight during storage and transportation to maintain dimensional stability and mechanical integrity.

  • Sealed storage conditions: Store the separator in a sealed container within a normal or low temperature, dry, and ventilated environment to prevent moisture absorption and contamination.
  • Heat and fire avoidance: Keep the separator away from open flames, heat sources, and high-temperature zones to avoid melting, shrinkage, or loss of porosity.
  • Sunlight and transport protection: Shield the separator from direct sunlight, fire baking, and rain during transportation to preserve its mechanical and thermal properties.

How does the puncture strength of the 12μm wet process PE separator compare to thinner PE separators for lithium-rich manganese batteries?

The 12μm separator achieves a puncture strength of 566g, significantly higher than the 339g of the 7μm and 410g of the 9μm variants, while maintaining the same 40% porosity. This provides a favorable balance between mechanical robustness and ionic conductivity for high-voltage cathode systems.

What specific compatibility considerations exist for using this PE separator with lithium-rich manganese-based cathode chemistries?

This separator is engineered for lithium-rich manganese-based batteries, which operate at higher voltages up to 4.8V. The PE base film with a melting temperature of 135°C provides adequate thermal stability, and the low transverse heat shrinkage of 0.1% minimizes short-circuit risk during cycling. However, users should verify electrolyte wetting characteristics given the 40% porosity and 222s air permeability.

What are the critical storage and handling requirements to maintain the integrity of this 12μm PE separator?

The separator must be stored sealed in a normal or low temperature, dry, ventilated environment away from fire and heat sources. Transportation must avoid sun exposure, fire baking, and rain. The 12μm thickness makes it susceptible to mechanical damage, so the plastic sealed bag and buffer pad packaging are essential to maintain the 566g puncture strength specification.

This 12μm wet-process PE separator delivers a high puncture strength of 566g and low heat shrinkage (0.9% MD, 0.1% TD), providing mechanical robustness and dimensional stability for lithium-rich manganese-based batteries; however, its 135°C melting point and sensitivity to moisture and heat necessitate controlled storage and thermal management.

Positive

  • High puncture strength at 12μm: With a puncture strength of 566g, this separator resists penetration from electrode particles, reducing short-circuit risk during assembly and cycling.
  • Low heat shrinkage stability: Longitudinal shrinkage of 0.9% and transverse shrinkage of 0.1% minimize dimensional change under elevated temperatures, preserving electrode alignment.

Trade-offs

  • Low melting temperature limit: A melting point of 135°C restricts high-temperature applications and requires careful thermal runaway prevention in battery designs.
  • Controlled storage environment needed: The separator must be kept sealed in a cool, dry, ventilated area away from heat sources and sunlight to avoid moisture uptake and thermal degradation.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).