DNP Aluminum-Laminated Film 91μm Research Grade ATOMFAIR®

$119.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Premium DNP aluminum-laminated film 91μm total thickness (200mm×10m) with JIS H4160 grade aluminum barrier. Ideal for pouch cell. Order now.

SKU: AFMSKAZF890
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Description

ATOMFAIR® DNP ALUMINUM-LAMINATED FILM 200 MM × 10 M (CATALOG NO. ALF-20010-DNP)

RESEARCH GRADE MATERIAL

Product Overview

ATOMFAIR® introduces a premium-tier aluminum-laminated film purposefully engineered for high-performance pouch lithium battery and lithium polymer configurations. Specifically tailored for academic professors, Ph.D. researchers, and corporate R&D engineers, this DNP 200 mm × 10 m continuous roll configuration ensures exceptional material consistency. The optimized multi-layer composite system integrates flawlessly with modern pouch cell manufacturing equipment, preventing structural delamination during deep-drawing protocols. Featuring an ultra-pure inner CPP layer, it delivers supreme electrolyte corrosion resistance alongside unmatched moisture barriers, safeguarding phase purity and long-term electrochemical cycling fidelity in critical experimental setups.

Technical Specifications

PARAMETER DETAILS
Matte Ink Layer 3.0 ± 0.5 g/m² (Anti-scratch, anti-fingerprint)
Biaxially Oriented Nylon Nylon 6 (15 μm ± 10%, Outer puncture resistance)
Adhesive Layer Carbon Black Mixture [3.8 g/m² (-0, +1.5 g/m²)]
Soft Aluminum Foil Layer Grade 8079 / JIS H4160 (35 μm ± 10%, Core moisture barrier)
Adhesive Resin Layer Modified Polypropylene (20 μm ± 10%, Electrolyte resistance)
Inner Polypropylene Layer Cast Polypropylene / CPP (15 μm ± 10%, Direct chemical heat-seal)
Compliance Standard Processed under strict ISO standard compliance conditions
Alternative Options Explore our related catalog or custom dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

  • Technical Advantage: Advanced chemical purification and raw material composition eliminate the risk of layer swelling or corrosive breakdown when in direct, continuous contact with aggressive non-aqueous liquid electrolyte mixtures.
  • Technical Advantage: Soft 8079 aluminum metallic matrix offers a flawless hermetic barrier against oxygen and H2O permeation, ensuring total preservation of active battery chemistry and cycle life.
  • Technical Advantage: Exceptional deep-drawing formability prevents macro-cracking, pinholes, or local stress concentrations during automatic folding, stamping, and complex edge geometry fabrication.
  • Technical Advantage: Wide thermo-compression heat-seal window of the internal CPP matrix creates high-strength bonded seal boundaries, minimizing leakage failures under manual or pilot-line processing.

APPLICATION SCOPE: Lithium polymer batteries, consumer electronics pouch cells, wearable device packaging architectures, laboratory academic research, bench-scale and pilot-scale prototyping, and specialized power energy storage projects.
PACKAGING: Delivered as a continuous 200 mm × 10 m roll, securely sealed inside moisture-impermeable cleanroom-grade containment shields to maintain out-of-the-box surface cleanliness. Custom widths, lengths, and layer thicknesses are available upon institutional request.
IMPORTANT NOTICE: Intended strictly for scientific validation and prototyping in controlled lab environments. Store materials inside an operational dry room or desiccant cabinet away from high thermal gradients, organic vapors, and liquid moisture. Process or seal immediately upon atmospheric exposure.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This laminated film is engineered for pouch lithium battery packaging and demands specific handling to maintain barrier integrity. The inner CPP layer requires heat-seal stability and electrolyte corrosion resistance, while the aluminum barrier necessitates protection from physical damage and moisture exposure.

  • Heat-Seal Processing: The inner CPP layer must be heat-sealed at controlled temperatures to achieve reliable hermetic seals without delamination.
  • Electrolyte Compatibility: The CPP layer is formulated to resist corrosion from lithium battery electrolytes; avoid contact with incompatible solvents that may degrade the seal layer.
  • Moisture Barrier: The aluminum foil layer provides critical moisture and oxygen barrier; store in a dry, low-humidity environment to prevent degradation.
  • Mechanical Handling: Use clean, smooth tools and avoid sharp edges during processing to prevent scratches and punctures on the film surface.
  • Storage Conditions: Store at room temperature in sealed packaging away from direct sunlight to preserve formability and barrier properties.

Why are the biaxially oriented nylon outer layer and CPP inner layer each set at 15μm in the ATOMFAIR 91μm DNP film, and what performance trade-offs influenced these thickness choices?

The 15μm biaxially oriented nylon layer provides superior puncture and tensile resistance as an outer protective layer, while the 15μm CPP inner layer ensures direct electrolyte contact resistance and reliable heat-seal performance. These balanced thicknesses contribute to the total 91μm construction without compromising formability, barrier integrity, or mechanical robustness in pouch cell applications.

Is the ATOMFAIR DNP film suitable for prismatic pouch cells with high-energy-density NMC 811 cathodes that require robust heat-seal integrity?

Yes, the film is appropriate for demanding pouch cells. It features a wide heat-seal window for the inner CPP layer with high seal-edge strength and low leakage risk, compatible with both automated and manual equipment. The high-purity CPP and modified polypropylene adhesive layers provide electrolyte corrosion resistance compatible with mainstream electrolyte systems used in NMC 811 cells.

What handling precautions are needed to protect the matte ink layer of the ATOMFAIR DNP film during pouch cell assembly, given its anti-scratch and anti-fingerprint properties?

The matte ink layer is designed to be anti-scratch and anti-fingerprint, providing enhanced abrasion resistance and surface texture that minimizes contamination risks. Standard cleanroom practices with clean gloves are sufficient; no special precautions beyond avoiding abrasive contact are required to maintain the layer's functional properties.

This 91μm DNP aluminum-laminated film delivers robust moisture-oxygen barrier and broad process compatibility for pouch cell assembly, though its adhesive coating weight tolerance introduces bond-line variability and standard roll dimensions require custom ordering for non-standard sizes.

Positive

  • High barrier performance extends cycle life: The soft aluminum foil core (35 μm) combined with the inner CPP layer provides exceptional moisture and oxygen permeation resistance, directly improving battery longevity in pouch cell applications.
  • Excellent formability and wide heat-seal window: The film withstands deep-drawing, edge folding, and stamping without cracking or delamination, while the inner CPP layer maintains high seal-edge strength across a broad temperature range, reducing leakage risk in production.

Trade-offs

  • Adhesive coating weight variability: The carbon-black adhesive layer is specified at 3.8 g/m² with a positive tolerance of +1.5 g/m², meaning actual coating weight can vary up to 5.3 g/m², which may introduce inconsistencies in composite bond strength across the roll.
  • Non-standard dimensions require custom order: The film is supplied as a 200 mm × 10 m roll; any deviation from this dimension necessitates a custom inquiry, adding lead time and minimum order considerations for lab-scale or non-standard cell designs.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).