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ATOMFAIR® in-situ Raman test cell and high precision PEEK insulated solid-state battery mold set with three top bolts.

PEEK Insulated Constant-Spacing Battery Mold Ø70mm ATOMFAIR®

$180.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

PEEK-insulated solid-state battery mold with ceramic sleeve, constant-spacing design. Size: Ø70mm×94mm, pressure 0-6T, temp 210°C. Lab grade. Order now.

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1 – 5 $180.00
6+ $190.00
SKU: AFMSSKLV244
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Description

ATOMFAIR® PEEK SOLID-STATE BATTERY MOLD

RESEARCH GRADE MATERIAL

Product Overview
General Cylindrical Mold: A common pressure-forming mold used in laboratories, fully customizable to user requirements. The Pressure-Controllable Battery Mold features a sleeve and gasket compression nut made of PEEK material with high mechanical strength and corrosion resistance. It features simple operation, can form a detachable solid-state battery measurement device with a pressure-controllable battery fixture, and is used with small mechanical or manual pressurization devices. This product is designed to study the performance of battery materials under different pressure conditions for all-solid-state lithium battery testing.

Product Technical Parameters
Item Specifications
Product Dimensions Ø70 mm × 94 mm
Metal Frame Stainless Steel
Electrode Post Material High-strength die steel (mirror-polished head)
Outer Protective Shell Imported PEEK
Inner Test Sleeve Ceramic (standard 10 mm, customizable 5–20 mm, inner hole roughness Ra 0.08)
Application All-Solid-State Lithium Batteries
Withstand Pressure 0–6 T
Temperature Limit 210 °C

Product Features
  • Ceramic Sleeve: High temperature resistance, no powder adhesion, easy to clean, durable and stable. Standard 10 mm inner diameter, customizable from 5–20 mm with inner hole roughness Ra 0.08.
  • Mirror Polished Electrode Head: Smooth polished surface, even force distribution, low adhesion, easy to clean. Made of high-strength die steel for long-term durability.
  • Sealing Structure: Dual protection with thread + sealing ring, tight and reliable; testing can be performed directly in air without glovebox requirements.
  • Modular Design: Fast assembly, convenient disassembly, higher operation efficiency. All components can be independently replaced or customized.

Usage & Maintenance Notes
  1. Before each use, wipe the mold surface with cleanroom paper to remove anti-rust oil and avoid affecting test results.
  2. Position the mold at the center of the tablet press; do not exceed the mold’s rated pressure during pressurization.
  3. For viscous metal powders (e.g., aluminum, magnesium, zinc), use an appropriate lubricant to reduce friction during compression.
  4. After use, clean the sample residue from the mold promptly to prevent corrosion. For long-term storage, clean and dry the mold with anhydrous ethanol, apply anti-rust oil, and store in a dry environment.

Application Scenarios
  • Directly place electrode sheets, separators, and electrolyte into the center of the mold sleeve; no screws are required for operation.
  • Place the entire assembly into a press for pressurization (presses are available for purchase).
  • Connect the tabs to a battery analyzer for electrochemical measurements.
  • High-throughput battery measurement kits can be customized according to customer requirements. Contact inquiry@atomfair.com for custom configurations.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

Maximum operating temperature is 210°C and maximum applied pressure is 6 tons to prevent structural failure. The ceramic inner sleeve and PEEK outer shell are compatible with all-solid-state lithium battery electrolytes but require thorough cleaning after each use to avoid contamination and corrosion.

  • Temperature Limit: Do not exceed 210°C to avoid degradation of PEEK and sealing components.
  • Pressure Limit: Applied pressure must remain below 6 tons to prevent mechanical damage to the mold and test cell.
  • Cleaning Procedure: Remove anti-rust oil with cleanroom paper before first use and clean sample residue with anhydrous ethanol after each test.
  • Storage Requirement: Store mold in a dry environment after applying a thin layer of anti-rust oil to prevent corrosion.
  • Material Compatibility: Use only with battery materials that do not chemically attack PEEK, ceramic, or stainless steel under operating conditions.

Prepare the mold by cleaning and positioning electrode sheets, separator, and electrolyte inside the ceramic sleeve. Assemble the mold and apply controlled pressure using a hydraulic or manual press to form a solid-state battery test cell.

Required Equipment: Atomfair High-Precision PEEK Insulated Solid-State Battery Mold, Hydraulic or manual press capable of applying up to 6 tons, Cleanroom paper and anhydrous ethanol for cleaning

  1. Clean mold surfaces
    Wipe the mold surfaces with cleanroom paper to remove any anti-rust oil before initial use.
  2. Assemble battery components inside sleeve
    Place electrode sheets, separator, and electrolyte directly into the center of the ceramic sleeve without using screws.
  3. Position the mold in the press
    Center the assembled mold on the press platen to ensure uniform force distribution.
  4. Apply pressure
    Gradually increase pressure to the desired level, not exceeding the mold's rated 6-ton capacity.
  5. Connect tabs for testing
    Attach the exposed tabs to a battery analyzer for electrochemical measurement while pressure is maintained.
  6. Clean and store mold after use
    Remove sample residue, clean with anhydrous ethanol, dry, apply anti-rust oil, and store in a dry environment.

Does the PEEK outer shell limit the mold's maximum operating temperature compared to an all-metal design, and how does this affect solid-state battery testing at elevated temperatures?

Yes, the PEEK outer shell sets a maximum operating temperature of 210 °C, while the ceramic inner sleeve can withstand higher temperatures. This allows safe operation under typical solid-state electrolyte pressing and moderate heating conditions but prevents use in high-temperature in-situ characterization above 210 °C. The stainless steel frame maintains structural integrity across the full pressure range of 0–6 T within this temperature limit.

Can the Atomfair mold be used with non-lithium solid-state battery chemistries such as sodium or zinc-based systems, given the ceramic sleeve and PEEK components?

The mold is specified exclusively for all-solid-state lithium batteries. Although the ceramic inner sleeve (Ra 0.08) and PEEK outer shell offer broad chemical resistance, the manufacturer has not validated performance or safety with other chemistries. Users must independently test compatibility with sodium, zinc, or other solid-state systems before use.

What specific cleaning and storage procedures are required to prevent corrosion of the die steel electrode posts and maintain the Ra 0.08 surface finish of the ceramic sleeve?

After each use, remove sample residues immediately to avoid corrosion. For long-term storage, clean and dry the mold with anhydrous ethanol, apply anti-rust oil to all metal parts, and store in a dry environment. The mirror-polished electrode head and the ceramic sleeve (inner hole roughness Ra 0.08) must be wiped only with cleanroom paper to prevent scratching; abrasive cleaners or rough cloths should never be used.

The Atomfair solid-state battery mold features a ceramic inner sleeve and PEEK insulation, enabling controlled pressure testing up to 6 T and 210°C for all-solid-state lithium batteries, with a dual-sealing design that allows operation in ambient air. However, it requires meticulous cleaning and maintenance to prevent corrosion and is limited to its rated pressure and temperature range.

Positive

  • Ceramic sleeve with high temperature resistance: The inner test sleeve is made of ceramic with high temperature resistance, no powder adhesion, easy to clean, and durable, providing stable performance for solid-state battery testing.
  • Dual sealing for direct air testing: The sealing structure with thread plus sealing ring enables tight, reliable testing directly in air without requiring an inert atmosphere, simplifying experimental setup.

Trade-offs

  • Pre-use cleaning and maintenance required: Before each use, the mold surface must be wiped with cleanroom paper to remove anti-rust oil, and after use, prompt cleaning with anhydrous ethanol and application of anti-rust oil are necessary to prevent corrosion, adding to operational overhead.
  • Pressure and temperature limits constrain applications: With a maximum withstand pressure of 6 T and temperature limit of 210°C, the mold is not suitable for ultra-high-pressure or high-temperature studies beyond these rated values.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

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