Rolled Brass Foil 0.01-0.15mm Precision ASTM B36 ATOMFAIR®

Description

ATOMFAIR® ROLLED BRASS FOIL

RESEARCH GRADE MATERIAL

Product Overview

The ATOMFAIR® Rolled Brass Foil is engineered as a premium functional alloy thin-film platform with a specialized copper-zinc matrix crystal system for advanced industrial manufacturing, precision component prototyping, and laboratory R&D workflows. Synthesized via precise rolling processes to yield a uniform spherical microstructure, this golden-surfaced substrate integrates high structural hardness with superior tensile strength and outstanding mechanical forming characteristics. Its globally compliant baseline parameters optimize thermal and electrical dissipation pathways, ensuring uncompromised batch consistency across high-end testing setups.

Technical Specifications

PARAMETER	DETAILS
1. Core Device & Device Root Designation
Material Configuration	Premium Copper-Zinc Alloy Substrate Matrix
Material Density Metric	8.5 g/cm³
Electrical Conductivity Kinetic	≥ 27% IACS
Thermal Conductivity Metric	≥ 120 W/(m·K)
Elastic Modulus & Expansion Profile	Modulus: 105,000 N/mm² \| Coefficient of Thermal Expansion: 20×10⁻⁶/℃
2. Half-Cell Foils & Precursor Thin-Films Parameters
Thickness Delivery Range	0.01 × 0.15 mm (Geometric Tolerance: ±0.003 mm)
Width Delivery Range	4 × 600 mm (Geometric Tolerance: ±0.1 mm)
Available Annealing States	Soft (O), Quarter-hard (1/4H), Half-hard (1/2H), Hard (H) \| Custom tempering states supported
3. Mechanical & Structural Kinetics Matrix
Soft State (O) Metrics	Tensile Strength: 350-410 N/mm² \| Elongation: ≥ 25% \| Vickers Hardness: 80-120 HV
Quarter-Hard State (1/4H) Metrics	Tensile Strength: 375-445 N/mm² \| Elongation: ≥ 15% \| Vickers Hardness: 105-145 HV
Half-Hard State (1/2H) Metrics	Tensile Strength: 385-460 N/mm² \| Elongation: ≥ 12% \| Vickers Hardness: 120-165 HV
Hard State (H) Metrics	Tensile Strength: 450-510 N/mm² \| Elongation: ≥ 5% \| Vickers Hardness: 135-185 HV
Manufacturing Rules	Processed under strict ISO standard experimental grade compliance conditions (ASTM B36/B36M-01 & JIS H3100:2000 compliant)
Alternative Options	Tailored mechanical profiles and personalized dimensional widths are provided upon institutional demand. For urgent custom requests or bulk contract inquiries, please contact our support team.

Key Features & Advantages

Homogeneous Material Purity: Features an uncompromised structural configuration with smooth surface profiles and exceptional batch-to-batch consistency across mass manufacturing.
Enhanced Operational Efficiency: Specifically engineered to demonstrate high wear resistance and superior tensile thresholds, drastically reducing processing costs while accelerating cutting, bending, and forming workflows.
Optimized Microstructure: Advanced rolling control locks in ideal pore and grain boundary parameters, supporting rapid integration within global industrial supply chains.

APPLICATION SCOPE: High-precision heat sinks (automotive, construction, agricultural machinery, generator groups), architectural decorations, electronics protective housings, wear-resistant shock-absorbing gaskets, and stable electric heating device structures.

PACKAGING: Dispatched inside custom protective containment structures backed by anti-collision defensive shock pads to preserve mechanical configuration values.

IMPORTANT NOTICE: This functional material is sensitive to destructive storage conditions. Keep rolls securely aligned and manage exclusively under clean, well-ventilated dry parameters away from severe climatic baking, moisture showery conditions, or extreme collision pressures to eliminate performance decay before definitive thermal validation testing.

TAILORED SOLUTIONS FOR RESEARCH

Contact our engineering team for technical support or official institutional quotations.

EMAIL: inquiry@atomfair.com

Manufacturer: Atomfair LLC

Brand: ATOMFAIR®

Constraints

Atomfair Rolled Brass Foil requires precision annealing to achieve its range of hardness states. The foil's mechanical properties are directly dependent on the annealing process parameters.

Annealing Process Dependency: Hardness states (Soft, Quarter-hard, Half-hard, Hard) are achieved through precision annealing of the copper-zinc alloy.

FAQ

How does the hardness state of Atomfair Rolled Brass Foil affect its formability versus tensile strength for stamped heat sink fins?

Softer states (O) offer elongation ≥25% for deep drawing, while hard (H) states maximize tensile strength to 450–510 N/mm² for rigidity. The trade-off is clear: soft (O) gives 80–120 HV for forming, hard (H) delivers 135–185 HV at only ≥5% elongation. This allows engineers to select the optimal temper for either stamping complexity or load-bearing performance.

Is Atomfair Rolled Brass Foil compliant with international dimensional and material standards for integration into global automotive heat sink supply chains?

Yes, it complies with ASTM B36/B36M-01 and JIS H3100:2000, ensuring direct acceptance in US and Japanese manufacturing specifications. Dimensional tolerances are ±0.003 mm on thickness (0.01–0.15 mm) and ±0.1 mm on width (4–600 mm), matching precision requirements for high-volume heat sink assembly. This eliminates requalification costs in existing supply chains.

What storage or handling precautions are needed when using Atomfair Rolled Brass Foil in its quarter-hard (1/4H) state for decorative applications?

No special dry-gas storage is required for short term, but the copper‑zinc alloy’s golden surface can tarnish in humid environments over weeks. For 1/4H material (105–145 HV, elongation ≥15%), standard anti‑tarnish interleaving and climate‑controlled storage (below 60% RH) are sufficient to maintain the aesthetic finish. The foil’s excellent processability allows direct cutting and bending without pre‑treatment, but handling with clean gloves prevents fingerprint etching.

Assessment

Atomfair High Precision Rolled Brass Foil offers excellent processability with uniform surface quality and adjustable hardness via annealing, making it suitable for heat sinks, decoration, and structural components. However, its thin gauge requires careful handling, and high hardness states exhibit reduced formability.

Positive

Uniform surface quality and consistency: Smooth surface, flat plate profile, and exceptional batch consistency ensure stable performance in mass production, reducing variability in downstream processes.
Excellent formability and processability: Easily cut, bent, and formed; compatible with various secondary processing technologies, lowering production costs and improving processing efficiency.

Trade-offs

Thin foil requires precision handling: With thickness down to 0.01 mm and tolerance ±0.003 mm, the foil is susceptible to deformation or damage during handling and requires careful manipulation and storage infrastructure.
Limited ductility at high hardness: The Hard (H) temper offers only ≥5% elongation, significantly restricting deep forming or bending operations compared to softer tempers.

Quality Standards & Performance Verification

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Shipping & Returns

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).