Polyurethane Roller Grinding Jar PU 100ml-10L Shore A 85-95 Low Noise

Price range: $82.00 through $616.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

PU polyurethane roller grinding jar, 100ml–10L. Shore A 85-95, integrated casting, threaded seal. Gentle dispersion, no metal contamination, low noise. Li-ion battery slurry, ink, pigment. Custom 15L/20L available.

Description

POLYURETHANE ROLLER GRINDING JAR PU 100ML-10L SHORE A 85-95 LOW NOISE

RESEARCH GRADE MATERIAL

Product Overview

ATOMFAIR® Polyurethane Roller Grinding Jar (PU Roll Mill Jar) is manufactured from high-wear-resistant polyurethane elastomer (Shore A 85–95) via one-piece integrated casting. With PU roll mill jar Shore A 85-95 100ml-10L standard volume range, this jar is specifically designed for horizontal roller jar mills and roller ball mills—not for planetary ball mills. Purpose-built for gentle dispersion no metal contamination applications, the flexible PU material provides cushioned impact that protects brittle and heat-sensitive material crystal structures from over-grinding while completely eliminating Fe, Al, Zr, and other metal impurity release. The integrated casting threaded seal low noise design features a screw-tightened compression lid with built-in sealing gasket, ensuring leak-proof operation during wet grinding. The elastic PU buffer layer dramatically reduces operating noise compared to stainless steel and ceramic jars while minimizing equipment spindle and roller wear. Standard volumes from 100 ml to 10 L are in stock; custom 15 L and 20 L large-capacity jars are available upon mold fabrication request at inquiry@atomfair.com.

Technical Specifications

PARAMETER DETAILS
Material Integrated Cast High-Wear-Resistant Polyurethane Elastomer (Shore A 85–95)
Complete Configuration PU Jar Body + Threaded Compression Lid + Built-in Sealing Gasket
Compatible Equipment Horizontal Roller Jar Mills and Roller Ball Mills Only (Not for Planetary Ball Mills)
Core Function Soft Cushioned Dispersion—Protects Crystal Structure, Low Noise, Zero Metal Contamination
Density 1.15–1.2 g/cm³
Hardness Shore A 85–95 (High-Elasticity Soft Material)
Operating Temperature Range -20°C to 120°C (Long-Term High Temperature Accelerates Aging and Cracking)
Wear Characteristics Tear-Resistant, Rolling Friction Resistant; Service Life 15–20 Years Under Normal Conditions
Chemical Resistance Resistant to Oils, Weak Acids/Alkalis, and Common Organic Solvents; Not Resistant to Concentrated Strong Acids/Strong Alkalis/Strong Corrosive Solvents
Safety Attributes Non-Toxic, Odorless, Smooth Non-Stick Inner Wall, Excellent Sealing, Leak-Resistant
Noise Performance Elastic Buffer—Operating Noise Far Lower than Stainless Steel and Ceramic Jars
Custom Configurations Custom 15 L and 20 L large-capacity PU jars are available upon mold fabrication request. Please contact us via email at inquiry@atomfair.com.

Standard Size Specifications

NOMINAL CAPACITY OUTER DIAMETER Φ (mm) INNER DIAMETER Φ (mm) TOTAL HEIGHT WITH LID (mm)
100 ml 68 53 69
250 ml 98 74 90
500 ml 106 87 104
1 L 132 105 135
1.5 L 132 116 161
3 L 159 139 223
5 L 192 168 251
10 L 243 219 286

Key Features & Advantages

  • High-Elasticity Cushion Protects Material Crystal Structure: The flexible PU jar body delivers soft, cushioned impact that prevents lithium battery slurry, pigments, and heat-sensitive powders from being excessively crushed, preserving the original particle structure and electrochemical performance.
  • Dramatic Noise Reduction and Vibration Damping: The polyurethane buffer layer significantly reduces roller equipment operating noise and minimizes spindle and roller wear, creating a quieter and more comfortable laboratory working environment.
  • Integrated Casting with Threaded Seal—Leak-Proof Design: The one-piece seamless casting with screw-compression lid and built-in sealing gasket prevents solvent and slurry leakage during wet grinding, making it suitable for extended continuous dispersion processes.
  • Zero Metal Release—Pure Polymer Contamination Profile: As an entirely polymer-based material, the jar releases only trace PU debris with absolutely no Fe, Al, Zr, or other metal impurities—ideal for lithium battery, precious metal, and high-purity applications.

APPLICATION SCOPE: New energy lithium battery industry: graphite anode materials, conductive carbon black, and lithium battery slurry gentle homogenization and dispersion—prevents over-grinding that compromises electrochemical performance. Ink, coating, and pigment industry: organic color pastes, water-based coatings, and toner powder pre-mixing—ensures pigment hue integrity without whitening. Pharmaceutical, food, and biological raw materials: low-temperature mixing of heat-sensitive and fragile active powders—protects active ingredients. Fine chemicals and polymer fillers: uniform mixing of resin powders, talc, calcium carbonate, and other soft powders. Precious metal powder processing: gold and silver powder grinding with absolute elimination of iron ion contamination. Compatible exclusively with horizontal roller jar mills and roller ball mills.
RECOMMENDED GRINDING MEDIA PAIRING: Polyurethane-coated iron core balls (IC-PU) and nylon balls only. Strictly prohibited: corundum, zirconia, and cemented carbide balls—their hardness far exceeds PU and will rapidly scratch through the jar wall during high-speed rolling, generating massive PU debris contamination.
IMPORTANT NOTICE: Prohibit use with high-hardness grinding balls: corundum, zirconia, and cemented carbide balls have hardness far exceeding PU; high-speed roller rotation will rapidly scratch through the jar wall, generating massive PU debris contamination. Only polyurethane-coated iron core balls and nylon balls are recommended. High-temperature operation prohibited: prolonged operation above 120°C will cause softening, cracking, swelling, and jar failure; high-temperature dry grinding is not suitable. Strongly corrosive systems prohibited for long-term use: concentrated hydrochloric acid, concentrated sodium hydroxide, and hydrofluoric acid will corrode the PU surface, causing jar damage. Exclusively for roller jar mills—strictly prohibited in planetary ball mills: planetary high-speed centrifugal impact will directly tear the jar body. Replace damaged jars immediately: discard jars showing cracking, peeling, or inner wall scratching—debris contamination risk increases dramatically. Not suitable for ultra-hard material ultrafine grinding: designed only for mixing and pre-dispersion without strong crushing capability; do not use for high-hardness ores or diamond. For custom volumes and specifications, contact us at inquiry@atomfair.com.
TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

These polyurethane grinding jars exhibit chemical resistance to severe environments and a broad thermal operating window for milling applications. They are designed to minimize particle contamination and prevent material sticking during high-energy milling processes.

  • Chemical Compatibility: The polyurethane material resists degradation in severe chemical environments commonly encountered in milling.
  • Thermal Operating Window: The jars maintain structural integrity across a broad temperature range suitable for typical milling operations.
  • Contamination Control: The elastomer formulation minimizes particle shedding and prevents cross-contamination of milled samples.
  • Anti-Sticking Property: The surface chemistry reduces adhesion of mineral cakes and other milled materials to the jar walls.
  • Mechanical Durability: The scratch-resistant polyurethane withstands repeated impact from grinding media without significant wear.

How does the elasticity of polyurethane grinding jars impact milling efficiency compared to rigid ceramic jars?

The high elasticity of polyurethane jars absorbs impact forces, which can reduce grinding efficiency relative to rigid ceramic jars. However, this elasticity provides superior wear resistance, low-noise operation, and eliminates mineral cake sticking, making them optimal for contamination-sensitive applications in automotive, electronic ceramic, and aerospace industries where sample purity is prioritized over maximum throughput.

What outer diameter dimensions must be considered when integrating these polyurethane jars into existing roller mills?

The jars are available in outer diameters from Φ68 mm (100 ml) to Φ243 mm (10 L). For example, the 1000 ml jar has an outer diameter of Φ132 mm. Users must verify that their roller mill's roller spacing and diameter can accommodate these dimensions. Custom sizes are available by contacting support.

What is the safe operating temperature range for polyurethane grinding jars to avoid material failure?

The polyurethane jars operate reliably from -20°C to 120°C without compromising physical stability. Exceeding 120°C may degrade the carbamate linkages, while sub-zero temperatures below -20°C could reduce elasticity. Storage within this range is recommended to maintain structural integrity and extend service lifetime.

The roller polyurethane grinding jars offer a wear-resistant, low-noise milling solution with a broad thermal operating window from -20°C to 120°C, but require careful chemical compatibility assessment and are limited to non-abrasive, low-impact milling applications due to the elastomer's inherent softness.

Positive

  • Low-noise milling operation: The polyurethane elastomer structure significantly minimizes physical shell vibrations and mechanical roar during milling, enabling quieter laboratory environments for sensitive sample processing.
  • Broad thermal operating window: The containers maintain uncompromised physical stability across a thermal range from -20°C to 120°C, supporting sub-zero and moderate-temperature milling protocols without material degradation.

Trade-offs

  • Chemical compatibility limitations: The polyurethane formulation may degrade in severe chemical environments; users must verify compatibility with specific solvents or reactive agents to avoid container swelling or failure.
  • Not for high-impact milling: The high-elasticity polymer structure is optimized for low-noise, scratch-resistant processing but may not withstand heavy impact forces from large or dense grinding media, limiting use to softer or finer materials.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

Additional information

Volume

100ml, 250ml, 500ml, 1L, 1.5L, 3L, 5L, 10L