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ATOMFAIR® INJ-472 supercapacitor vacuum injection machine with multi-head dosing unit and PLC control panel on white background.

Supercapacitor Vacuum Injection Machine 0-250ml ±1% ATOMFAIR®

$29,999.00

Institutional Procurement & Supply Compliance: As a verified US supplier, Atomfair accepts formal institutional Purchase Orders (POs), contract billing schedules, and custom procurement loops for university and national laboratories, and corporate R&D departments globally.

Atomfair Supercapacitor Vacuum Injection Machine: patented vacuum injection process, ±1% precision, 0-250ml volume. Anti-corrosion design. Order now.

SKU: AFMSCLHQ493
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Description

ATOMFAIR® INJ-472 SUPERCAPACITOR VACUUM INJECTION MACHINE

RESEARCH GRADE MATERIAL

Product Overview
The Atomfair-INJ-472 is a patented high-precision vacuum electrolyte filling platform purposely engineered for advanced supercapacitor manufacturing. Operating on a rigorous sequential vacuum-injection-pressurization control loop, this system eliminates micro-voids within active carbon electrodes to ensure supreme wetting uniformity, high absorption consistency, and absolute fluid reliability across demanding scientific research and industrial pilot line scales.

Technical Specifications

PARAMETER DETAILS
1. Fluidic Injection & Precision Profile
Product Model / Version Atomfair-INJ-472 / V2.0
Application Size Bound Supercapacitors with diameter Φ60mm and height range 50–138mm
Volumetric Injection Range 0–250 ml (Fully Adjustable tracking configurations)
Fluidic Precision Tolerance ±1% Ultra-High Injection Accuracy Bound
Vacuum Level Threshold ≥ -98 KPa during dynamic fluid injection sequence (External vacuum pump excluded)
Production Throughput 12-station capacity array · 12 pieces per automated cycle (Cycle timer standard: 12 mins)
2. Power, Utilities & Material Trace
Total Power Consumption 1.5 kW
Power Supply Grid AC 220V Single-Phase Input
Nitrogen Gas Pressure Supply ≥ 0.4 MPa Constant N2 Blanket Feed
Fluid Contacting Metallurgy Anti-corrosion 316L/304 stainless steel, engineered PE hoses, and structural 6-series aluminum alloy
3. Facility & Geometric Layout
Dual-Station Footprint 900(L) × 800(W) × 760(H) mm
Equipment Total Mass To be confirmed based on selected option modules (Heavy frame anchor)
Manufacturing Rules Processed under strict ISO 9001 compliance conditions
Alternative Options Explore our related catalog or custom mechanical dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages
  • Anti-Corrosion & Anti-Crystallization Engineering: Specialized chemical-resistant path configuration isolates highly aggressive and easily crystallized supercapacitor electrolytes, avoiding mechanical jamming.
  • Multi-Stage Trapping Filtration: Features an integrated inline multi-stage filter and advanced adsorption matrix to shield sensitive automatic valves, pipelines, and vacuum pump lines from acid vapor corrosion.
  • Minimized Volatilization Exposure: Optimized compact design restricts fluid exposure surface inside protective gloveboxes, drastically lowering ambient volatilization rates and component degradation.
  • Easy-to-Maintain Pipeline Layout: Straight-line architecture allows rapid toolless disassembly for quick maintenance, thorough flushing, and straightforward crystallization blockage removal.
  • Built-In DMC Cleaning Function: Integrated software loop coordinates automated dimethyl carbonate (DMC) solvent rinsing cycles for simple, periodic line cleaning.
  • Dual SUS316 & PTFE Pneumatic Valves: Fluid dosing paths are regulated by heavy-duty dual pneumatic valves machined entirely from SUS316 stainless steel and solid Teflon (PTFE) blocks to guarantee zero-clogging.
  • Fully Programmable Parameter Tuning: Offers independent digital touch parameter controls for target vacuum depth, discrete injection volumes, standing diffusion duration timers, and final positive pressurization cycles.
  • Modular Product Height Fixtures: Outfitted with highly versatile mechanical nesting arrays that adjust rapidly to accommodate alternative supercapacitor length specifications.

APPLICATION SCOPE: Supercapacitor electrolyte vacuum filling, active carbon electrode pore wetting, automated multi-station injection dosing, and fluid path crystallization prevention.
FACILITY REQUIREMENT: Integration inside an inert gas glove box line or clean lab bench environment. System Net Dimensions (Dual Station): 900×800×760mm. Single-phase electrical interface required.
IMPORTANT NOTICE: This automatic machine processes highly corrosive, volatile organic electrolyte systems. Ensure that the input nitrogen gas blanket pressure stays consistently above 0.4 MPa and initiate the built-in automated DMC cleaning script routinely to avoid solute crystallization along the ±1% precision PTFE dosing heads.

TAILORED SOLUTIONS FOR RESEARCH
Contact our engineering team for technical support or official institutional quotations.
EMAIL: inquiry@atomfair.com
Manufacturer: Atomfair LLC
Brand: ATOMFAIR®

This machine operates with corrosive electrolytes under vacuum and pressure, requiring glovebox integration and corrosion-resistant materials. Electrical safety and proper grounding are essential due to 1.5kW power consumption at AC220V.

  • Electrolyte Compatibility: Use only with approved highly corrosive electrolyte formulations that are compatible with the stainless steel, PE hose, and aluminum alloy construction.
  • Vacuum Integrity: Maintain vacuum level at or below -98 KPa during injection to ensure electrolyte absorption consistency and prevent incomplete filling.
  • Pressure Safety: Regulate nitrogen supply to provide a minimum pressure of 0.4 MPa for the pressurization stage after injection.
  • Electrical Safety: Connect the machine to an AC220V supply with proper grounding and a circuit breaker rated for at least 1.5 kW continuous load.
  • Glovebox Environment: Position the machine inside an inert atmosphere glovebox to contain electrolyte vapors and prevent crystallization damage to external components.

This procedure outlines the safe initialization and operation of the vacuum injection machine for supercapacitor electrolyte filling. Follow these steps to ensure consistent absorption and prevent corrosion or crystallization hazards.

Required Equipment: Vacuum pump (not included with machine), Nitrogen pressure regulator, Inert atmosphere glovebox, DMC cleaning solution

  1. Prepare Glovebox and Nitrogen Supply
    Verify the glovebox atmosphere is inert and connect the nitrogen supply with a regulator set to at least 0.4 MPa.
  2. Set Injection Parameters
    Configure the vacuum level, injection volume (0-250 ml), standing time, and pressurization parameters on the machine control panel.
  3. Load Supercapacitor Cells
    Place up to 12 supercapacitor cells into the fixture stations, ensuring correct height alignment and sealing contact.
  4. Start Injection Cycle
    Initiate the vacuum-injection-pressurization cycle and monitor the process for any leaks or pressure deviations.
  5. Unload and Inspect Cells
    Remove filled cells from the fixture and inspect for any signs of electrolyte leakage or crystallization.
  6. Perform DMC Cleaning Cycle
    Run the built-in DMC cleaning program to flush the pipelines and valve system of residual electrolyte to prevent clogging.

Does the Atomfair-INJ-472's ±1% injection precision justify its 12-minute cycle time for supercapacitor production?

Yes, the ±1% precision minimizes electrolyte waste and ensures cell-to-cell consistency, which is critical for supercapacitor performance. The 12-station, 12-minute cycle is designed to balance throughput with this high accuracy, yielding 60 cells per hour while maintaining a low rejection rate.

Can the Atomfair-INJ-472 accommodate supercapacitor cells outside the specified 50–138 mm height range?

No, the machine is designed specifically for supercapacitors with a diameter of 60 mm and heights between 50 and 138 mm. While flexible fixtures are included for different heights within that range, cells outside these dimensions cannot be processed without custom modifications.

What are the external utility requirements for operating the Atomfair-INJ-472 vacuum injection machine?

The machine requires a separate vacuum pump to achieve ≥ -98KPa and a nitrogen supply at ≥ 0.4MPa for pressurization. It operates on a standard AC220V, 1.5kW power supply. The dual station unit measures 900×800×760 mm and should be installed in a space that accommodates these dimensions and the associated utility connections.

The Atomfair-INJ-472 is a precision vacuum electrolyte injection machine designed for supercapacitors with ±1% injection accuracy and anti-corrosion handling of highly reactive electrolytes, but requires external vacuum and nitrogen supply and is limited to specific cell geometries.

Positive

  • High injection precision ±1%: The machine achieves an injection precision of ±1%, ensuring consistent electrolyte dosing for enhanced supercapacitor reliability and performance.
  • Anti-corrosion and anti-crystallization design: Constructed with SUS316, PTFE, and corrosion-resistant alloys, the system is built to handle highly corrosive and easily crystallized electrolytes, reducing maintenance and downtime.

Trade-offs

  • External vacuum pump required: The machine achieves ≥ -98KPa vacuum during injection but does not include a vacuum pump, necessitating separate procurement and integration into the lab infrastructure.
  • Limited to specific supercapacitor dimensions: Application is restricted to supercapacitors with a diameter of 60mm and height range of 50–138mm, constraining flexibility for other cell geometries.

Every advanced material, component, equipment, and instrument in our catalog is backed by rigorous testing. We maintain strict internal quality management frameworks and align with CE conformity metrics to deliver transparent, reproducible performance data via our public open-science repository.

To request raw batch performance data, submit formal vendor registration paperwork, or execute a fast-turnaround R&D manufacturing loop, contact us at inquiry@atomfair.com.

Item is dispatched under the Atomfair Shipping & Delivery Framework (Free worldwide shipping on orders over $59 USD). Return is governed by the Atomfair Return & Refund Policy (7-day technical return window).

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