ATOMFAIR® INJ-472 SUPERCAPACITOR VACUUM INJECTION MACHINE

RESEARCH GRADE MATERIAL

Product Overview

The Atomfair-INJ-472 is a patented high-precision vacuum electrolyte filling platform purposely engineered for advanced supercapacitor manufacturing. Operating on a rigorous sequential vacuum-injection-pressurization control loop, this system eliminates micro-voids within active carbon electrodes to ensure supreme wetting uniformity, high absorption consistency, and absolute fluid reliability across demanding scientific research and industrial pilot line scales.

Technical Specifications

PARAMETER	DETAILS
1. Fluidic Injection & Precision Profile
Product Model / Version	Atomfair-INJ-472 / V2.0
Application Size Bound	Supercapacitors with diameter Φ60mm and height range 50–138mm
Volumetric Injection Range	0–250 ml (Fully Adjustable tracking configurations)
Fluidic Precision Tolerance	±1% Ultra-High Injection Accuracy Bound
Vacuum Level Threshold	≥ -98 KPa during dynamic fluid injection sequence (External vacuum pump excluded)
Production Throughput	12-station capacity array · 12 pieces per automated cycle (Cycle timer standard: 12 mins)
2. Power, Utilities & Material Trace
Total Power Consumption	1.5 kW
Power Supply Grid	AC 220V Single-Phase Input
Nitrogen Gas Pressure Supply	≥ 0.4 MPa Constant N₂ Blanket Feed
Fluid Contacting Metallurgy	Anti-corrosion 316L/304 stainless steel, engineered PE hoses, and structural 6-series aluminum alloy
3. Facility & Geometric Layout
Dual-Station Footprint	900(L) × 800(W) × 760(H) mm
Equipment Total Mass	To be confirmed based on selected option modules (Heavy frame anchor)
Manufacturing Rules	Processed under strict ISO 9001 compliance conditions
Alternative Options	Explore our related catalog or custom mechanical dimensions. For urgent technical custom requests or bulk inquiries, please contact our support team.

Key Features & Advantages

Anti-Corrosion & Anti-Crystallization Engineering: Specialized chemical-resistant path configuration isolates highly aggressive and easily crystallized supercapacitor electrolytes, avoiding mechanical jamming.
Multi-Stage Trapping Filtration: Features an integrated inline multi-stage filter and advanced adsorption matrix to shield sensitive automatic valves, pipelines, and vacuum pump lines from acid vapor corrosion.
Minimized Volatilization Exposure: Optimized compact design restricts fluid exposure surface inside protective gloveboxes, drastically lowering ambient volatilization rates and component degradation.
Easy-to-Maintain Pipeline Layout: Straight-line architecture allows rapid toolless disassembly for quick maintenance, thorough flushing, and straightforward crystallization blockage removal.
Built-In DMC Cleaning Function: Integrated software loop coordinates automated dimethyl carbonate (DMC) solvent rinsing cycles for simple, periodic line cleaning.
Dual SUS316 & PTFE Pneumatic Valves: Fluid dosing paths are regulated by heavy-duty dual pneumatic valves machined entirely from SUS316 stainless steel and solid Teflon (PTFE) blocks to guarantee zero-clogging.
Fully Programmable Parameter Tuning: Offers independent digital touch parameter controls for target vacuum depth, discrete injection volumes, standing diffusion duration timers, and final positive pressurization cycles.
Modular Product Height Fixtures: Outfitted with highly versatile mechanical nesting arrays that adjust rapidly to accommodate alternative supercapacitor length specifications.

APPLICATION SCOPE: Supercapacitor electrolyte vacuum filling, active carbon electrode pore wetting, automated multi-station injection dosing, and fluid path crystallization prevention.

FACILITY REQUIREMENT: Integration inside an inert gas glove box line or clean lab bench environment. System Net Dimensions (Dual Station): 900×800×760mm. Single-phase electrical interface required.

IMPORTANT NOTICE: This automatic machine processes highly corrosive, volatile organic electrolyte systems. Ensure that the input nitrogen gas blanket pressure stays consistently above 0.4 MPa and initiate the built-in automated DMC cleaning script routinely to avoid solute crystallization along the ±1% precision PTFE dosing heads.

TAILORED SOLUTIONS FOR RESEARCH

Contact our engineering team for technical support or official institutional quotations.

EMAIL: inquiry@atomfair.com

Manufacturer: Atomfair LLC

Brand: ATOMFAIR®

Supercapacitor Vacuum Injection Machine

Supercapacitor Vacuum Injection Machine 0-250ml ±1% ATOMFAIR®