In the development and industrialization of sodium-ion batteries, the accuracy of electrode parameters and their adaptability to specific application scenarios are both indispensable. Atomfair’s customized sodium iron pyrophosphate phosphate (NFPP) electrodes are built on a comprehensive parameter matrix and designed with single-sided or double-sided configurations, offering a complete solution from lab research to industrial-scale production.
1. Full Overview of NFPP Electrode Core Parameters (Available from Atomfair)
| Product Name | Code | Areal Density | Single/Double-Sided | Current Collector Areal Density | Active Material Ratio | Compaction Density | Coating Process |
| Sodium Iron Pyrophosphate Phosphate Electrode (NFPP) | NFPP-S01 | 12 mg/cm² | Single-sided | 3.3 mg/cm² | 94.50% | – | Wet Process |
| NFPP-S02 | 20 mg/cm² | Single-sided | 3.3 mg/cm² | 94.50% | – | Wet Process | |
| NFPP-S03 | 13 mg/cm² | Single-sided | 3.63 mg/cm² | 94.50% | 1.51 g/cm³ | Wet Process | |
| NFPP-S04 | 31 mg/cm² | Single-sided | 4.4 mg/cm² | 94.50% | 1.90 g/cm³ | Dry Process | |
| NFPP-S05 | 10 mg/cm² | Single-sided | 3.63 mg/cm² | 94.50% | 1.33 g/cm³ | Wet Process | |
| NFPP-S06 | 22 mg/cm² | Single-sided | 3.63 mg/cm² | 94.50% | 1.58 g/cm³ | Wet Process | |
| NFPP-D01 | 24 mg/cm² | Double-sided | 3.3 mg/cm² | 94.50% | 2.0 g/cm³ | Wet Process | |
| NFPP-D02 | 40 mg/cm² | Double-sided | 3.3 mg/cm² | 94.50% | 2.0 g/cm³ | Wet Process | |
| NFPP-D03 | 26 mg/cm² | Double-sided | 3.63 mg/cm² | 94.50% | 2.35 g/cm³ | Wet Process | |
| NFPP-D04 | 34 mg/cm² | Double-sided | 3.63 mg/cm² | 94.50% | 1.91 g/cm³ | Wet Process | |
| NFPP-D05 | 62 mg/cm² | Double-sided | 4.4 mg/cm² | 94.50% | 2.3 g/cm³ | Dry Process |
2. Parameter–Scenario Deep Integration: Single-Sided for Lab Use, Double-Sided for Industrial Transition
2.1 Single-Sided Electrodes (NFPP-S01–S06): The Core Platform for Coin Cell Material-Level Validation
Single-sided electrodes, with their wide range of areal densities and coating processes, serve as the central platform for coin-type half/full cell validation:
- Parameter Adaptability: Areal density spans 10–31 mg/cm², with coating processes including wet (S01, S02, S03, S05, S06) and dry (S04) methods, enabling comprehensive performance screening under various loading and process conditions.
- Application Scenarios: Suitable for validating specific capacity, cycle life, and rate performance in coin half-cells; also used for system compatibility tests in coin full cells.
2.2 Double-Sided Electrodes (NFPP-D01–D04): A Prelude to Pouch Cell Industrialization
Double-sided electrodes are designed with high loading and high compaction density to simulate mass production requirements for pouch cells:
- Parameter Adaptability: Double-sided areal density ranges from 24–40 mg/cm², current collector density from 3.3–3.63 mg/cm², and compaction density up to 2.35 g/cm³. All utilize wet coating to ensure uniformity, closely mimicking industrial pouch cell electrode parameters.
- Application Scenarios: Ideal for validating energy density, long-term cycling stability, and thermal safety in pouch cells (e.g., D03’s 2.35 g/cm³ compaction enhances volumetric energy density; D02’s 40 mg/cm² loading tests structural stability under high loads).
3. Atomfair Customization Services: Adjustable Parameters, Expandable Scenarios
Based on the above parameter matrix, Atomfair offers full-range customization to help customers push the boundaries of R&D:
- Material Selection: Choose from a variety of mature commercial materials from leading suppliers.
- Parameter Tuning: Adjust areal density, active material ratio, compaction density, and current collector specifications.
- Process Customization: Switch between dry and wet processes for single-sided electrodes; design asymmetric double-sided coatings (e.g., different loadings per side to match cathode/anode capacity ratios).
- Scenario Extension: Customize electrode dimensions (width, length) to fit cylindrical or prismatic cell formats beyond coin and pouch cells.
4. Collaboration Benefits: Precision Matching, Accelerated R&D
Choosing Atomfair’s customized NFPP electrodes enables:
- Shorter R&D Cycles: Precise parameter-scenario matching reduces repetitive validation, cutting the material-to-pouch cell verification timeline by 20–30%.
- Cost Control: Lock in production-ready parameters early in small-batch R&D, minimizing process transition costs from lab to production line.
- Competitive Edge: Tailored electrode solutions help build differentiated technical advantages in NFPP material applications.
For customized electrode development based on specific parameters, contact us at support@atomfair.com. We provide end-to-end technical support—from lab to industrialization—grounded in full-parameter control and scenario-driven design.
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