Atomfair Foam Carbon Research-Grade Porous Foam Carbon: High-Temp Insulation, Thermal/Electrical Conductivity, Precision Filtration Electrode

Foam carbon is a porous network functional material with carbon as the core substrate, fabricated via specialized processes such as foaming, carbonization, and activation. Its core feature lies in a 3D interconnected pore structure, integrating the inherent physical and chemical properties of carbon materials with the structural advantages of porous materials. It is widely applied in high-end manufacturing, energy conservation and environmental protection, aerospace, and other fields.

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Description

Summary of Core Information on Foam Carbon

I. Core Characteristics

  • Low density and high strength, with balanced mechanical properties;
  • Adjustable thermal conductivity (both high and low thermal conductivity achievable);
  • Excellent thermal shock resistance, capable of withstanding abrupt temperature changes up to 1250℃, along with high temperature resistance and corrosion resistance;
  • Customizable pore size via foaming, adapting to diverse application requirements;
  • Superior processability: bondable with common adhesives, easy to form complex structures, and surface-metallizable via electroplating;
  • Flexible material design: wide performance adjustable range, enabling precise matching of customization needs (e.g., density, pore morphology, and connection mode) through engineering methods.

II. Key Technical Specifications

Specification Type Parameter Range
Density 0.2~1.0 g/cm³
Pore Size 0.01~6 mm (input error corrected)
Compressive Modulus 300~620 MPa
Tensile Modulus 300~500 MPa
Thermal Conductivity 25~80 W/(m·K)
Porosity 30~80%
Compressive Strength 8~12 MPa
Tensile Strength 2~5 MPa
Coefficient of Thermal Expansion (CTE) 5.0 ppm/℃
Resistivity 1.0×10⁻⁵~1.0×10⁻² Ω·m (order adjusted for clarity)
Maximum Service Temperature 600℃ in air; 3000℃ in inert gas

Foam Carbon Customizable Dimension Table

Length (mm) Width (mm) Thickness (mm)
20 20 0.3
20 20 0.5
20 20 1.0
20 20 1.5
20 20 1.7
20 20 2.0
20 20 3.0
20 20 5.0
50 50 0.3
50 50 0.5
50 50 1.0
50 50 1.5
50 50 1.7
50 50 2.0
50 50 3.0
100 100 0.3
100 100 0.5
100 100 1.0
100 100 1.5
100 100 1.7
100 100 2.0
100 100 3.0
100 100 5.0
Custom Sizes Please Contact Us

III. Main Application Fields

  1. Heat Dissipation & Energy Sector: LED heat dissipation materials, battery electrodes, fuel cell electrodes;
  2. Precision Manufacturing & Aerospace Sector: Optical workbenches, lightweight lenses, propellant nozzles, lightweight antennas, cabin bulkhead joints, rocket exhaust shock wave baffles;
  3. Special Functional Sector: Stealth materials, lightweight armor, composite material processing substrates;
  4. Industrial & Transportation Sector: Brake pads, automotive anti-extrusion annular compartments, structural insulation panels;
  5. Environmental Protection & Catalysis Sector: High-temperature insulation materials, waste gas/wastewater treatment materials, catalyst supports.

 

If you’re interested, have any questions, or have specific customization requirements, please feel free to contact us at inquiry@atomfair.com.

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