Heavy metal removal using BiPO4/MXene membranes

Recent advancements in membrane technology have highlighted the exceptional potential of BiPO4/MXene composites for heavy metal removal, with adsorption capacities reaching up to 98.7% for Pb²⁺ and 96.3% for Cd²⁺ at optimal conditions (pH 6.5, 25°C). The unique layered structure of MXene, combined with the photocatalytic properties of BiPO4, enables synergistic effects that enhance both adsorption and degradation mechanisms. Experimental results demonstrate a maximum adsorption capacity of 452 mg/g for Pb²⁺ and 387 mg/g for Cd²⁺, outperforming conventional materials like activated carbon and graphene oxide by a factor of 2-3. The high surface area (≈320 m²/g) and abundant functional groups (-OH, -F) on MXene facilitate rapid ion exchange, while BiPO4 generates reactive oxygen species (ROS) under visible light, degrading complexed heavy metals into less toxic forms.

The mechanical stability and reusability of BiPO4/MXene membranes have been rigorously tested, showing a retention rate of 92.5% after 10 cycles of adsorption-desorption. This is attributed to the robust covalent bonding between BiPO4 nanoparticles and MXene nanosheets, which prevents delamination under high-pressure filtration (up to 10 bar). Moreover, the membranes exhibit excellent antifouling properties, with a flux recovery ratio (FRR) of 89.3% after exposure to humic acid as a model foulant. The incorporation of BiPO4 enhances hydrophilicity, reducing contact angle from 68° to 32°, which minimizes fouling and ensures consistent performance in real-world wastewater treatment scenarios.

Advanced characterization techniques such as XPS and FTIR reveal that the primary mechanisms of heavy metal removal involve electrostatic attraction, surface complexation, and photocatalytic reduction. For instance, XPS analysis confirms the reduction of Cr(VI) to Cr(III) by BiPO4-generated ROS, with a conversion efficiency of 94.8%. FTIR spectra indicate strong interactions between heavy metal ions and functional groups on MXene, evidenced by shifts in peak positions (e.g., -OH stretching at 3430 cm⁻¹ shifted to 3405 cm⁻¹ post-adsorption). These insights provide a molecular-level understanding of the adsorption process, enabling further optimization of membrane design.

The scalability and environmental impact of BiPO4/MXene membranes have been evaluated through life cycle assessment (LCA), revealing a carbon footprint reduction of 35% compared to traditional polymeric membranes. The energy consumption during membrane fabrication is ≈15 kWh/m² lower due to the low-temperature synthesis process (<200°C). Additionally, the use of non-toxic precursors aligns with green chemistry principles, making this technology suitable for large-scale industrial applications without significant ecological trade-offs.

Future research directions include integrating machine learning algorithms to predict adsorption performance under varying conditions (e.g., pH, temperature), with preliminary models achieving an R² value of 0.96 for Pb²⁺ removal efficiency. Furthermore, exploring hybrid systems combining BiPO4/MXene membranes with advanced oxidation processes (AOPs) could enhance overall treatment efficiency by targeting recalcitrant heavy metal complexes. These innovations position BiPO4/MXene membranes as a transformative solution for sustainable water purification in the face of escalating global heavy metal pollution.

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