Biodegradable Zn-Li-Mg alloys for bone fixation

Recent advancements in biodegradable Zn-Li-Mg alloys have demonstrated exceptional mechanical properties and biocompatibility, making them ideal candidates for bone fixation applications. Studies reveal that the addition of 0.5 wt.% Li and 1.0 wt.% Mg to Zn significantly enhances tensile strength (up to 320 MPa) and elongation (up to 25%), surpassing traditional biodegradable materials like Mg alloys. In vitro cytotoxicity tests using MC3T3-E1 osteoblasts showed cell viability exceeding 95% after 7 days, confirming excellent biocompatibility. Furthermore, electrochemical corrosion tests in simulated body fluid (SBF) revealed a controlled degradation rate of 0.15 mm/year, ensuring mechanical integrity during the critical healing period.

The microstructural evolution of Zn-Li-Mg alloys under thermal processing has been extensively studied, revealing unique grain refinement mechanisms. Through equal channel angular pressing (ECAP), grain size was reduced from 50 µm to 2 µm, resulting in a 40% increase in hardness (up to 110 HV). Transmission electron microscopy (TEM) analysis identified the formation of fine Li2MgZn and MgZn2 precipitates, which contribute to enhanced strength and corrosion resistance. These findings were corroborated by X-ray diffraction (XRD) studies, showing a significant reduction in lattice strain from 0.004 to 0.001 after ECAP treatment.

In vivo studies using rabbit models have provided compelling evidence for the clinical efficacy of Zn-Li-Mg alloys. Implantation of alloy pins into femoral condyles showed complete bone healing within 12 weeks, with no signs of inflammation or adverse tissue reactions. Micro-CT analysis revealed a bone-to-implant contact ratio of 85%, significantly higher than that of pure Zn implants (60%). Histological staining confirmed the formation of new trabecular bone with minimal fibrous tissue encapsulation. Moreover, serum ion concentration analysis indicated safe levels of Zn2+ (<2 ppm), Li+ (<0.1 ppm), and Mg2+ (<20 ppm) throughout the study period.

Surface modification techniques such as plasma electrolytic oxidation (PEO) have been employed to further enhance the bioactivity and corrosion resistance of Zn-Li-Mg alloys. PEO-treated surfaces exhibited a porous oxide layer with a thickness of 10 µm and surface roughness (Ra) of 1.5 µm, promoting osteoblast adhesion and proliferation. Electrochemical impedance spectroscopy (EIS) measurements showed a threefold increase in corrosion resistance compared to untreated surfaces. Additionally, PEO coatings enriched with hydroxyapatite nanoparticles demonstrated accelerated apatite formation in SBF, with a Ca/P ratio of 1.67 after 14 days.

The long-term degradation behavior and mechanical stability of Zn-Li-Mg alloys have been investigated through accelerated aging tests at physiological conditions (37°C, pH 7.4). Results indicated a gradual reduction in ultimate tensile strength from 320 MPa to 150 MPa over six months, aligning with the typical bone healing timeline. Synchrotron radiation-based X-ray tomography revealed uniform degradation patterns without localized pitting or cracking. Finite element analysis (FEA) simulations predicted that the alloy maintains sufficient load-bearing capacity (>100 MPa) for up to six months, ensuring reliable performance in clinical applications.

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