Carbon-based nanomaterials, particularly graphene and carbon nanotubes, have emerged as promising electrode materials for perovskite solar cells due to their unique combination of electrical conductivity, optical transparency, and mechanical flexibility. These materials offer a compelling alternative to conventional transparent conductive oxides such as indium tin oxide and fluorine-doped tin oxide, addressing some of the limitations associated with traditional electrodes while presenting new opportunities for scalable, low-cost photovoltaic technologies.
The electrical conductivity of graphene and carbon nanotubes is a critical factor in their performance as electrodes. Single-layer graphene exhibits a sheet resistance of approximately 30 ohms per square with a transparency exceeding 97% in the visible spectrum, while carbon nanotube networks can achieve sheet resistances below 100 ohms per square with transparencies around 90%. These values are competitive with ITO, which typically has a sheet resistance of 10 to 20 ohms per square at 85% to 90% transparency. However, the cost of producing graphene and carbon nanotubes has decreased significantly in recent years due to advances in chemical vapor deposition and solution-processing techniques, making them economically viable for large-scale applications. In contrast, ITO relies on indium, a scarce and expensive material, with prices subject to market volatility.
Ink formulation is a crucial aspect of integrating carbon-based nanomaterials into perovskite solar cells. Graphene and carbon nanotubes can be dispersed in various solvents to create printable inks, enabling deposition through techniques such as spin-coating, spray-coating, slot-die coating, and screen-printing. The choice of solvent and dispersant affects the uniformity and conductivity of the resulting films. For example, aqueous dispersions of graphene oxide can be reduced to yield conductive films, while functionalized carbon nanotubes often require surfactants or polymers to achieve stable suspensions. The viscosity and surface tension of these inks must be carefully optimized to ensure compatibility with different printing methods.
One of the key advantages of carbon-based electrodes is their compatibility with low-temperature processing, which is essential for flexible substrates and roll-to-roll manufacturing. Unlike ITO, which requires high-temperature annealing to achieve optimal conductivity, graphene and carbon nanotube films can be processed at temperatures below 150 degrees Celsius. This feature enables the fabrication of perovskite solar cells on plastic substrates, expanding their potential applications in wearable electronics and building-integrated photovoltaics.
Stability is another area where carbon-based nanomaterials outperform conventional electrodes. ITO is prone to cracking under mechanical stress and degrades in acidic or humid environments, whereas graphene and carbon nanotubes exhibit superior mechanical flexibility and chemical inertness. These properties contribute to the long-term durability of perovskite solar cells, particularly in outdoor conditions where moisture and temperature fluctuations can compromise device performance. Additionally, carbon-based electrodes are less susceptible to diffusion of metal ions into the perovskite layer, a common issue with metal electrodes that leads to device degradation.
Despite these advantages, challenges remain in achieving low sheet resistance and optimal interfacial contact with the perovskite layer. The sheet resistance of carbon nanotube networks is highly dependent on tube length, degree of alignment, and junction resistance between individual tubes. Post-deposition treatments such as doping with nitric acid or thionyl chloride can enhance conductivity, but these processes add complexity to the fabrication workflow. Graphene films, while highly conductive in theory, often suffer from defects and grain boundaries that increase sheet resistance. Transfer techniques for CVD-grown graphene must be refined to minimize contamination and wrinkling.
Interfacial engineering is critical to ensuring efficient charge extraction at the carbon-perovskite junction. The work function of graphene and carbon nanotubes can be tuned through chemical doping or surface modification to match the energy levels of the perovskite absorber. For example, p-type doping of graphene with AuCl3 or HNO3 can improve hole collection, while oxygen plasma treatment can modify the surface wettability for better perovskite film formation. Carbon nanotubes can be functionalized with conjugated polymers or small molecules to enhance adhesion and reduce recombination losses at the interface.
Recent progress has demonstrated the feasibility of fully printable, hole-transport-layer-free architectures using carbon electrodes. In these designs, the carbon layer serves as both the electrode and the hole-transporting material, simplifying the device structure and reducing fabrication costs. Efficiencies exceeding 15% have been reported for such devices, with the potential for further improvement through interface optimization and perovskite composition engineering. The elimination of expensive hole-transport materials like spiro-OMeTAD addresses one of the major cost barriers to perovskite solar cell commercialization.
The commercialization potential of carbon-based electrodes in perovskite solar cells is supported by their compatibility with scalable printing techniques and abundant raw materials. Roll-to-roll production of graphene and carbon nanotube films has been demonstrated at pilot scales, with continuous processes achieving widths of several centimeters and speeds of meters per minute. The environmental footprint of carbon nanomaterials is also favorable compared to ITO, as they do not rely on rare or toxic elements. Life-cycle assessments indicate that perovskite solar cells with carbon electrodes could achieve energy payback times of less than one year under realistic production scenarios.
Ongoing research is focused on further reducing the sheet resistance of carbon-based films through hybrid approaches, such as combining graphene with carbon nanotubes or metal nanowires. Advanced doping strategies and improved ink formulations are expected to bridge the performance gap with ITO while maintaining cost and stability advantages. As perovskite solar cell technology matures, carbon electrodes are poised to play a central role in enabling low-cost, high-efficiency, and durable photovoltaic modules for widespread deployment. The development of standardized testing protocols and industrial partnerships will be essential to accelerate their adoption in the solar energy market.