Atomfair Brainwave Hub: Hydrogen Science and Research Primer / Hydrogen Production Technologies / Offshore Hydrogen Production
Submerged photoelectrochemical (PEC) cells represent a promising avenue for direct hydrogen production using seawater and sunlight. The concept leverages the abundance of solar energy and seawater, eliminating the need for purified freshwater and enabling deployment in coastal or offshore environments. However, several challenges must be addressed to realize practical applications, including material stability, biofouling, and efficiency under varying light conditions.

A critical factor in submerged PEC systems is the selection of semiconductor materials capable of withstanding harsh marine conditions while maintaining efficient light absorption and charge separation. Titanium dioxide (TiO2) has been extensively studied due to its corrosion resistance, chemical stability, and photocatalytic properties. When coated as a thin film or nanostructured layer, TiO2 can resist degradation in saline environments while facilitating water splitting. Research indicates that doped TiO2, such as nitrogen or sulfur-doped variants, can enhance visible light absorption, improving efficiency under natural sunlight. Other materials, like bismuth vanadate (BiVO4) and tungsten trioxide (WO3), have also shown potential but require protective coatings to mitigate photocorrosion in seawater.

Biofouling poses a significant challenge for submerged PEC systems, as marine organisms can adhere to surfaces, blocking light and reducing catalytic activity. Mitigation strategies include the use of antifouling coatings, such as hydrophilic polymers or nanostructured surfaces that deter organism attachment. Silver or copper-based coatings have demonstrated effectiveness in reducing biofouling, though their long-term environmental impact must be carefully evaluated. Alternatively, periodic mechanical cleaning or ultrasonic treatments can maintain surface integrity without chemical additives.

Light penetration depth in seawater varies significantly depending on water clarity, turbidity, and the presence of organic matter. In clear oceanic waters, sunlight can penetrate up to 200 meters, but in coastal regions, penetration may be limited to a few meters due to suspended particles. Submerged PEC cells must be designed to operate efficiently across these conditions. One approach involves optimizing the bandgap of semiconductor materials to match the available light spectrum at different depths. For instance, materials with a narrower bandgap can harness lower-energy photons that penetrate deeper, while tandem cell configurations can capture a broader range of wavelengths near the surface.

Efficiency remains a key hurdle for submerged PEC systems. Reported solar-to-hydrogen (STH) efficiencies for laboratory-scale PEC cells in simulated seawater range from 1% to 5%, with higher efficiencies achieved under controlled conditions. However, real-world deployment introduces additional losses due to light scattering, biofouling, and overpotentials required for seawater electrolysis. Chloride ions in seawater can compete with water oxidation, leading to chlorine evolution and reduced faradaic efficiency. Selective catalysts, such as manganese oxides or cobalt-based compounds, have been explored to suppress unwanted side reactions and improve hydrogen yield.

System design also plays a crucial role in maximizing performance. Submerged PEC cells can be configured as floating panels or submerged arrays, each with distinct advantages. Floating systems benefit from higher light intensity near the surface but are more exposed to wave action and biofouling. Submerged arrays, positioned at optimal depths, may experience more stable conditions but require robust materials to withstand hydrostatic pressure. Modular designs allow for scalability, enabling deployment in large-scale offshore hydrogen farms.

The integration of submerged PEC systems with existing marine infrastructure could enhance feasibility. For example, coupling PEC cells with offshore wind or solar farms could provide hybrid energy solutions, where excess electricity drives electrolysis during peak generation periods. Alternatively, hydrogen produced offshore could be transported via pipelines or converted into liquid carriers like ammonia for long-distance distribution.

Environmental considerations are paramount in deploying submerged PEC technology. While hydrogen production itself is clean, the materials and processes used must minimize ecological disruption. Corrosion-resistant coatings should avoid toxic elements, and antifouling strategies must prevent harm to marine life. Life cycle assessments (LCAs) of submerged PEC systems indicate that material sourcing and end-of-life recycling are critical factors in achieving sustainability.

Economic viability depends on advancements in material durability, efficiency, and large-scale manufacturing. Current estimates suggest that submerged PEC systems must achieve STH efficiencies above 10% and lifetimes exceeding 10 years to compete with conventional hydrogen production methods. Ongoing research into earth-abundant catalysts, stable semiconductors, and scalable fabrication techniques is essential to meet these targets.

In summary, submerged PEC cells for direct hydrogen splitting from seawater offer a compelling pathway for sustainable energy production. Corrosion-resistant semiconductors like TiO2, coupled with effective biofouling mitigation and depth-optimized designs, address key technical challenges. While efficiency and durability require further improvement, the integration of submerged PEC systems with marine renewable energy infrastructure could unlock significant potential for offshore hydrogen production. Continued innovation in materials science and system engineering will be crucial to realizing this technology at scale.
Back to Offshore Hydrogen Production